This is the COMPLETE Operating Instructions Manual for the Linde Explosion Protected Electric Reach Truck 113 Series; Models R14, R16, R20.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
R14 Ex
R16 Ex
R20 Ex
Operating Instructions Manual Contains:
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Description
Proper use
Technical note
Truck takeover
Type plates
Technical data
Technical description
Cabin
Frame and wheels
Drive.
Steering
Electrical system
Motor brush monitor
Motor compartment fan
Isolation monitor
Mast, hydraulic system and reach carriage
Braking
General view of truck
Controls and indicators – dual pedal model
Controls and indicators – single pedal model
Composite instrument
Battery discharge meter
Hour meter
Brush wear indicators
Overtemperature indicator
Drive wheel position indicator
Isolation monitor indicator light
Before operation
Safety rules
Experts
Safety information
Handling fluids and lubricants
Safety inspection
Explosion protection inspection
Operation of industrial trucks in the plant area
Noise emission value
Frequency characteristic for human body vibrations
Running-in instructions
Daily checks and services before operation
Services before initial operation
Daily checks
Tighten the wheel fasteners
Check the condition for leakage resistance of the tyres
Adjust the driver’s seat
Turn the keyswitch on/off
Check the horn
Open, close the right cover (steering console) and left (armrest)
Open, close the motor cover
Remove, install the motor cover
Open, close the floor
Remove, install the floor
Push in the emergency isolator button
Unlock the emergency isolator button
Disconnect, connect the battery plugs (version 1)
Check the battery state of charge
Disconnect, connect the battery plugs (version 2)
Disconnect, connect the battery plugs (version 3)
Charging the battery
Reaching the battery out/in with the mast
Connect the battery to a suitable external charger
Check the condition, electrolyte level and specific gravity of the battery
Battery change
Battery removal with a hoist
Battery change (with battery trolley or on the changing frame)
Check the braking system
Check the truck for leaks
Inspect the forks
Operation
Driving (dual pedal model)
Forward travel
Reverse travel
Reversing direction of travel
Starting on an incline
Malfunctions during operation
Single pedal model
Steering system
Steering
Braking system (dual pedal model)
Service brake, electric brake
Operate the electric motor brake (LBC)
Footbrake (hydraulic brake)
Handbrake
To engage the handbrake
To release the handbrake
Braking system (single pedal model)
Horn, fuses
Operating the horn
Fuses, electrical system
Individual control lever operation of mast and attachments
Raising the fork carriage
Lowering the fork carriage
Reaching the mast out
Reaching the mast back
Tilting the fork carriage forward
Tilting the fork carriage back
Operation of the sideshift
Operating the attachments
Before loading
Loading
Positioning the forks
Transporting a load
Unloading
Before leaving the truck unattended
Slinging the truck.
Mast removal
Towing instructions
Towing the truck
Towing procedure
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Work on the Linde mast and on the reach carriage
Mast versions
Securing the reach carriage against reaching in or out
Mast
Securing the mast
Mast versions
Inspection and maintenance after the initial 50 service hours
Inspection and maintenance schedule
Inspection and maintenance as required
Clean the reach truck
Clean and spray the lift chains
Jacking up the reach truck
Tighten wheel fasteners
Check the tyres for damage and foreign objects
Renew the motor brushes
Renew the contactor tips
Check the isolation monitor
500-hour inspection and maintenance
Check the hydraulic oil level
Check the hydraulic system for leaks and damage
Mast, lift chains and end stops: Check condition, mounting and proper operation
Lubricate the mast, mast rollers, chain pulleys and spray lift chains with chain spray
Lubricate the pedal pivots and linkage
Lubricate the turntable and steering chain
Lubricate the reach channels and rollers
Lubricate the battery trolley slides and associated mechanism.
Adjust the steering chain length
Measure the tyre and seat leakage resistance
Check the paint coat on plastic parts
1000-hour inspection and maintenance
Check the electric cables, cable connectors and connections for condition and security
Check the hydraulic oil level
Check the gearbox oil level
Check the mounting of the motor enclosure, chassis parts, overhead guard, reach carriage, mast and steering system
Adjust the lift chains and lubricate with chain spray
Lubricate the handbrake and footbrake linkages
Check the control lever linkage rods.
Lubricate the fork carriage and sideshift
Lubricate the seat slides and cowling hinges
Check the battery trolley locking mechanism
Lubricate the fork quick-releases
Check the reach carriage rollers, adjust if necessary
Check the accelerator linkage
Check the braking system
Check the brake shoes
Check the brake fluid level
2000-hour inspection and maintenance
Drain and refill the gearbox
Drain.
Refill
Renew the hydraulic oil tank breather filter
3000-hour inspection and maintenance
Change the brake fluid
Lubricate the load wheel bearings
Change the hydraulic oil
Change the filter in the hydraulic oil tank
Inspection and maintenance data
Recommended lubricants
Hydraulic oil
Bio hydraulic oil
Lubricating grease
Battery terminal grease
Gear oil
Chain spray
Brake fluid
Vaseline
Troubleshooting guide
Hydraulic system schematic
Wiring diagram
Wiring diagram (traction, lift circuit with electronic control)
Wiring diagram (traction control circuit)
Wiring diagram (motor brush monitor and traction wheel position indicator)
Wiring diagram (auxiliary electrical system for working lights and wipers)
Wiring diagram (intrinsic safety circuit)
Index
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** Model Specification: Linde R14/R16/R20 explosion-protected Electric Reach Truck 113 Series
** Language: English
** Total Pages: 88
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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