This is the COMPLETE Operating Instructions Manual for the Linde Container Handler Type 356, Model C400.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
C400
Operating Instructions Manual Contains:
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1. Introduction
Your 356 Forklift Truck
Technical Description
Intended use
Improper use
Symbols Used
Commissioning
Truck Takeover
EC declaration of conformity
2. Safety
Safety Rules
Safety Rules
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
3. Overview
General view of Truck
Type Plates
Controls
Controls, Switches, Gauges and Warning Lights
4. Operation
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Mirrors
Cab door opening and closing
Emergency exit
Opening the bonnet
Opening the transmission cover
Opening the cabin rear compartment door
Opening the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Opening the radiator grille
Opening the fuse box cover
Isolating the battery
Check tyre condition and pressure
Tighten wheel nuts
Check working hydraulic system oil level
Check brake hydraulic system oil level
Check battery condition
Check the brake relay system oil level
Check coolant level in radiator header tank
Check engine oil level
Check windscreen washer reservoir fluid level
Checking the fuel level
Filling fuel
Check the transmission oil level
Checking the handler for visible damage
Checking the twistlocks and warning lights for proper operation
Adjusting the drivers seat
Normal start
Malfunctions during operation
Overload safety switch
Start-up indications
Truck status display
Gear shift control
Stopping the truck
Operating transmission dump
Steering
Service brake
Parking brake
Automatic Parking brake operation
Turning on the lights
Operating the hazard warning lights
Operating the horn
Turning on the front windscreen wiper
To operate the cab pre-heater system *
Fuses
Mast and handler controls
Spreader
Operating the twistlocks
Before lifting a load
Picking up a container
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Towing
5. Maintenance
General remarks
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Taking the truck out of operation
General information
Work on the mast, handler and the front part of the truck
Hoisting the truck
Inspection and maintenance data
Fuel and oil recommendations
Check the condition of structured components
Truck welds inspection
Inspection and maintenance schedule
General overall check
Daily checks
As required Service plan
50 h service plan
500 h service plan
1000 h service plan
2000 h service plan
3000 h service plan
5000 h service plan
6000 h service plan
Engine
Check engine oil level
Change the engine oil
Change the engine oil filters
Drain the fuel filter
Change the fuel filter
Prime the fuel system
Check the air filter
Change the air filter safety element
Change the air filter element – check the vacuum switch
Check the cooling system for leaks and tightness
Flush the cooling system
Change engine coolant
Check drive belt tension
Check the fan drive idler pulley assembly
Fan hub, belt driven
Clean the radiator and check for leaks
Check the engine mountings
Check the intake and exhaust systems for leaks and tightness
Check the vibration damper
Check the turbocharger
Check valve clearances
Gearbox .
Change the transmission oil and clean the filter screen
Change transmission oil filters
Check transmission mountings
Chassis, bodywork and fittings
Clean the truck
Check seat belt for condition and correct operation*
Tighten wheel nuts
Check the tyres for damage and foreign objects
Check the cab mountings
Truck welds inspection
Chassis frame
Check steer axle hub oil level
Change the steer axle hub differential oil
Clean and lubricate steer axle, check the mounting
Check the drive axle centre differential oil level
Change the drive axle centre differential oil
Check the drive axle hub differential oil level
Change the drive axle hub differential oil
Check the drive axle mounting
Check and lubricate the drive shaft
Check and adjust hub bearings
Controls
Check the steering lock
Check the parking brake condition and mounting
Check the brake disc wear
Electrics
Check battery condition
Check electric cables, connectors and connections for condition and tightness
Hydraulics
Check the hydraulic system, pumps, valves and lines
Change the working hydraulic system oil suction filters
Change the hydraulic oil – working system
Change the brake hydraulic system oil suction filter
Change the brake hydraulic system oil pressure filter
Change the brake hydraulic system oil
Load lift system
Check condition of mast, handler, gantry and mountings
Check and lubricate the mast and tilt cylinder pivot pins
Check and lubricate the mast main and side thrust bearings
Check the condition and security of the lift chains
Check and adjust the lift chain length and lubricate with chain spray
Change the lift chains
Check and lubricate gantry main and side thrust bearings
Check and lubricate the twistlocks
Change the twistlocks
Check and lubricate the handler sliding bearings
Lubricate the locking cylinder pin on the handler
Check and lubricate the handler suspension and hydraulic cylinder bearings
Special equipment, accessories
Check the central lubrication* lubricating points
Fill central lubrication* canister with grease
Trouble shooting
Troubleshooting guide Diesel engine
Troubleshooting guide hydraulic system
User manual feedback
User manual improvement record
Annex
6. Technical Data
Datasheet
Technical Datasheet
Technical Datasheet
7. Circuit Diagrams
Electrical Circuit Diagram
Electric Circuit Diagram
Electric Circuit Diagram Legend
Hydraulic Circuit Diagram
Hydraulic Circuit Diagram
Air Conditioning Circuit Drawing
Air conditioning circuit diagram
Elme Circuit Drawing
[MODULE]
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** Model Specification: Linde C400 Container Handler 356 Series
** Language: English
** Total Pages: 264
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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