This is the COMPLETE Operating Instructions Manual for the Linde Mains-powered Forklift Truck 394 Series; models H40V, H45V, H50V.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H40V
H45V
H50V
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical Description
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions before fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
Monitoring the cable reel
3. Overview
Rating plates
Vehicle overview
Controls
Indicator unit
Switch panel
Mains power equipment
4. Operation
Initial commissioning
Running-in instructions
Checks before starting work
Standard equipment
Entering and exiting the truck
Adjusting the driver’s seat
Adjusting the steering column
Setting the clock
Seat belt
Traction motor (two-pedal operation)
Driving (dual-pedal operation)
Traction engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment .
Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Lift mast positioning
Lighting
Windscreen wiper
Window heater
Driver’s cab
Linde Forklift Data Management (LFM)
Working under load
Before taking up a load
Adjusting the fork spread
Taking up load
Travelling with load
Setting down loads
Tow coupling
Before exiting the truck
Before leaving the lift truck unattended
Loading/transporting .
Securing the hose pulley against rolling up
Removing the lift mast .
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
Inspection and maintenance overview program
General remarks
Bonnet
Floorplate
Working on the lift mast and at the front of the truck
Inspection and maintenance data
Recommendations for working materials
Checks before starting work
Inspection and maintenance as required
Inspection and maintenance work every 1000 operating hours or every year
Inspection and maintenance every 3000 operating hours or every 2 years
Inspection and maintenance work every 6000 operating hours or every 3 years
Checks prior to starting work
Check the electrical connection to the mains-powered truck
Checking the tyre pressure
Checking the condition of the antistatic belt
Hydraulic system: Check the oil level.
Inspection and maintenance as required
Cleaning the truck
Checking the condition and correct function of the seat belt
Changing a wheel
Cleaning and greasing the steering axle
Check the tyres for damage and foreign objects
Tighten the wheel nuts
Cleaning the hydraulic oil cooler and checking for leaks
Cleaning and spraying the lift mast chain
Clean sideshift (special equipment) and grease, check fastening
Topping up the washer system water tank (special equipment)
Checking the mains current system
Cleaning or changing the filter for the electric fan
Check the third auxiliary hydraulic function and safety system (option)
Inspection and maintenance every 1000 operating hours or every year
Axle clamps and wheel motors: checking the mountings
Checking and adjusting the side stops on the drive axle
Check fastening for frame, tilt cylinders and steering axle
Checking and oiling other bearing points and joints
Check the operation of the parking brake
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Checking the pedals
Check the condition and secure positioning of electric cables, cable connectors and connections
Checking the mains current system
Cleaning or changing the filter for the electric fan
Checking, spraying and retensioning the cable reel drive chain
Hydraulic system: Check the oil level
Check correct operation of breather valve on the hydraulic oil tank
Check the hydraulic system for leaks
Cleaning the hydraulic oil cooler and checking for leaks
Check the tension of double hoses
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
Adjusting the lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Inspection and maintenance every 3000 operating hours or every two years
Checking the drive axle bearings for wear
Checking the hydraulic pump’s mounting on the engine
Checking the bellows at the actuating lever
Hydraulic system: changing the filter
Check tilt cylinder bearings for wear
Checking the slide guides on the sideshift (special equipment) for wear
Inspection and maintenance every 6000 operating hours or every three years
Change hydraulic oil
Self-help
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies (electric motor)
Malfunctions, causes, remedies (hydraulic equipment)
Towing
Shutting down
Placing the forklift truck in storage
Disposal of old trucks
6. Technical data
Tyre variants and rim sizes
Load capacity diagrams and lift mast data as at 02/2011
Additional capacity rating plate for attachments
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** Model Specification: Linde H40V, H45V, H50V Mains-powered Forklift Truck 394 Series
** Language: English
** Total Pages: 184
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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