This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck Type 1401; Models H100, H120, H140, H150, H160.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H100
H120
H140
H150
H160
Operating Instructions Manual Contains:
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1. Introduction
Your Linde Truck
Technical Description
Intended use
Improper use
Symbols Used
Commissioning
Truck Takeover
EC declaration of conformity
2. Safety
Safety Rules
Do not operate with guards removed
Malfunctions
Residual risks
Solid tyres option
Stability
3. Overview
General view of truck
Type Plates
Controls and indicators
Instruments and switches
4. Operation
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Mirrors
Beginning operation
Opening the right hand side window
Cab interior light
Hazard warning lights*, Turn indicators lights*, Horn
Heater, Climate control
Adjusting the driver’s seat
To turn on the road lights*
Windscreen wipers*
Filling the windscreen washer bottle
Control levers (joysticks)
Engine Access
Engine oil level check
Fuel level – check
Coolant level – check
Check the tyres for damage and foreign objects
Battery access – opening
Fuse box – open
Fuses
Hydraulic system: oil level check
Final drive oil level check
Change final drive hub oil
Starting the engine
Jump start procedure
Driving
Truck status display
Malfunctions during operation
Emergency Shutdown
Overload safety switch
Tilting the Cabin
Steering
Service brake
Parking brake
Installation of additional equipment
Mast, lifting device and attachment controls
Operating optional attachments
Before lifting a load
Lifting a load
Travelling with load
Depositing the load
Before leaving the truck unattended
Trailer coupling
Locations for jacks when changing wheels
Towing
Hoisting the truck
Transporting the truck
Emergency exit
Measures before taking the truck out of operation
Putting the truck back into operation
5. Maintenance
General remarks
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
General information
Rated capacities
Fuel and oil recommendations
Diesel fuel
Check the condition of structured components
Truck welds inspection
Checks – various
Inspection and maintenance schedule
Service plan as required
50 h Service plan
500 h Service plan
1000 h Service plan
2000 h Service plan
3000 h Service plan
5000 h Service plan
5000 h Service plan
Engine
Engine oil level check
Change the engine oil (every 12 months minimum)
Clean the fuel filter
Change the fuel pre-filter with water monitor
Check the condition of the drive belt
Check the cooling fan belt tensioner
Check the engine mounting for condition and security
Check the air filter
Safety element – replace
Coolant level – check
Check Coolant strength
Coolant – replace
Check the vibration damper
Clean the radiator and oil cooler, check for leaks
Check intake and exhaust systems for leaks and security
Check valve clearances
Transmission
Final drive oil level check
Change final drive hub oil
Chassis bodywork and fittings
Clean the truck
Mirrors
Check seat belt for condition and correct operation*
Tighten the wheel nuts
Tyres – check condition and pressure
Check cab mountings
Chassis frame
Clean and lubricate the steer axle
Check the condition of structured components
Controls
Check the parking brake for proper operation
Brake control mechanism
Emergency Shutdown
Absent drivers seat switch
Electrics
Check the battery / batteries.
Check electric cables, connectors and connections for condition and tightness
Hydraulics
Hydraulic system: oil level check
Hydraulic tank breather filter – check
Renew the main hydraulic system oil return line filters
Renew hydraulic oil of working hydraulic system
Load lift system
Lubricate the mast and tilt cylinder pivots
Lubricate fork carriage cylinder bearings
Check the tension of double hoses
Check and adjust mast chains, lubricate with chain spray
Renewing the lift chains (at least every 6000h, 3 years and when 3% stretch has been attained)
Troubleshooting
Troubleshooting guide (Diesel engine)
Troubleshooting guide (Hydraulic system)
User manual feedback
User manual improvement record
Annex
6. Technical data
Datasheet
Technical Data
7. Circuit diagrams
Electrical circuit diagrams
Electrical circuit drawing
Hydraulic circuit diagrams
Hydraulic circuit drawing
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** Model Specification: Linde H100, H120, H140, H150, H160 Forklift Truck 1401 Series
** Language: English
** Total Pages: 244
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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