This is the COMPLETE Service Training Manual for the Linde R14/R16/R20, Series 113 Explosion Protected Reach Truck. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Training Manual Contains:
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General information
1 Rules
2 Explosion protection measures on the truck
2.1 Battery
2.1.1 Battery maintenance
2.2 Electrical installation
2.3 Brakes
2.4 Traction wheel
2.5 Driver’s seat
2.6 Forks
3 Inspection of explosionproof industrial trucks in accordance with ELEX-V according to PTB
4 Inspection of explosionproof installations every three years
5 Torques for explosionproof enclosure screws
6 Special tools
1 Drive – traction motor
1.1 Technical data
1.1.1 General information
1.1.2 Inspection and replacement of the traction motor brushes
1.4 Cleaning the traction motor
1.5 Traction motor brake
1.5.1 Adjustment of traction motor brake
1.5.2 Brake pad renewal
3 Truck chassis
3.1 Cover panels
3.2 Driver’s seat
3.2.1 Seat switch
4 Steering system and wheels
4.1 Steering function
4.1.1 Operation of the speed sensor
4.2 Traction tyres
4.2.1 Checking the traction wheel leakage resistance
5 Controls
5.1 Floor plate removal
5.1.1 Floor plate installation
5.2 Accelerator
5.2.1 Accelerator removal and installation
5.3 Brake
5.3.1 Traction motor brake temperature monitor
5.3.1.1 Cleaning the infrared temperature monitor
5.3.1.2 Installation of the infrared temperature monitor
5.4 Load wheel brake
5.4.1 Brake pad replacement
5.4.2 Load wheel brake temperature monitor
6 Electric system
6.1 Flameproof enclosures
6.1.1 Maintenance of flameproof enclosures
6.1.2 Control enclosure
6.1.3 Checking the efficacy of PG bushings
6.1.4 Checking condition and security of electric cables
6.2 Test of the electrical system insulation resistance
6.3 Intrinsically-safe circuits
6.4 Operation and description of switch amplifiers (ELEX-V version)
6.4.1 General schematic diagram of a switch amplifier
6.4.2 Functional test of switch amplifiers
6.5 Operation and description of switch amplifiers (94/9 EC version)
6.5.1 General schematic diagram of a switch amplifier
6.5.2 Functional test of switch amplifiers
6.6 Renewal of switch amplifiers (ELEX-V and 94/9 EC)
6.7 Function and description of Zener barriers (ELEX-V version)
6.7.1 Terminal designation of Zener barriers
6.7.2 General schematic diagram of Zener barriers
6.8 Function and description of Zener barriers (94/9 EC version)
6.8.1 Terminal designation of Zener barriers
6.8.2 General schematic diagram of Zener barriers
6.9 Checking the internal resistors of Zener barriers
6.9.1 Test of output signals in the intrinsically-safe circuits
6.10 Power supply
6.11 Monitoring unit 1V1 and enable signal
6.12 Insulation monitor 3V3
6.12.1 Test of insulation monitor 3V3
6.12.2 Insulation monitor 3V3
6.13 Circuit diagrams
6.13.1 Main circuit for traction and lifting with control electrics
6.13.2 Traction control circuit
6.13.3 Intrinsically-safe circuits – Zener barriers
6.13.4 Intrinsically-safe circuits – switch amplifiers
6.13.5 Intrinsically-safe circuits – motor brush monitor / wheel position indicator
6.13.6 Auxiliary electrics – lighting and working lights
6.14 Terminal strip X1 – non-intrinsically-safe circuits
6.14.1 Terminal strip X3 – intrinsically-safe circuits
6.15 Position of explosion-protection related parts
6.15.1 Representation of parts positioned in schematic on page 41
6.16 Representation of individual parts in a flameproof enclosure
7 Hydraulic system
7.1 General information
7.2 Pump motor
7.2.1 Technical data
7.2.2 Pump motor removal and installation
7.2.3 Cleaning the pump motor and checking motor brushes
7.2.4 Control valve potentiometer
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** Model Specification: Linde R14/R16/R20, Series 113 Explosion Protected Reach Truck
** Language: English
** Total Pages: 106
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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