This is the COMPLETE Service Training Manual for the Linde IC-engined fork truck Type 351 Series: H20D-03, H25D-03, H30D-03, H35D-03, H20T-03, H25T-03, H30T-03, H35T-03. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
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H20 D-03
H25 D-03
H30 D-03
H35 D-03
H20 T-03
H25 T-03
H30 T-03
H35 T-03
Service Training Manual Contains:
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Drive – Engine
Diesel Type
Technical Engine Data
Explanation of the Engine Serial Number
Checking and Setting of the Valve Clearance
Diagrammatic View of Setting of the Valve Clearance
Engine Timing Gear
Checking and Tightening the V-belt
Replacement of the Timing Gear
Cylinder Head
Dismantling
Mounting
Injection nozzles
Injection Pump
Removal and Installation of the Injection Pump, Version with Setscrew
Timing
Fuel Injection Pumps with Pin Timing
Explanation of Cold Start Advance (CSA)
Fuel Supply Pump
Cooling Water System
Special Tools
Hydrostatic Drive
Schematic Diagram of the Drive Unit
Technical Data, Compact Axle Type AK 30-02
Connection Diagram Hydraulic System
Explanation of the Hydrostatic Drive
Flushing of the Axle Centre Casing
Engine Output Limitation and Anti-stalling Safeguard
Reversing lock of the Diesel Engine
Overrun Braking System
Oil Tank
Hydraulic Control M1F
Settings
Hydraulic Setting of Zero Position
Pressure Difference Dp
Brake Shaft Stop Screw
Start of Rotation of the Drive Wheels
Symmetry of the Drive Transmitter
Start of Rotation of the Drive Wheels (Symmetry)
Speed Increase of the Drive Engine (Symmetry)
Towing Device (Grease Nipples and Short-circuit Slide)
Final Drive
Reduction Gear with Multi-disc Brake
Repairs of the Reduction Gear and the Multi-disc Brake
Trouble-shooting
Line Diagram and overview for Trouble-shooting
Auxiliary Tools for Measurements
Explanations on Trouble-shooting
Hydraulic Speed Adjustment of the Driving Engine
Functional Test
Trouble-shooting
Hydraulic Brake System
Functional Test
Trouble-shooting
Power-assisted Steering
Trouble-shooting without Measurement of Boost and Maximum Pressure
Trouble-shooting with Measurement of Boost and Maximum Pressure
Equal Pressure, Start of Control and End of Control
Hydrostatic Travel Drive
Vehicle Body
Display and Control Elements
Steering Hydraulics
Explanation of the Steering Hydraulics
Steering Axle
Description
Disassembling the Steering Axle
Installing the Steering Axle
Disassembly and Installation of the Steering Cylinder
Changing the Steering Cylinder Gaskets
Steering Stub Axle
Replacing the Wheel Bearings
Setting of the Steering Lock
Controls
Speed Adjustment
Instructions for Adjustment of Speed
Instructions for Adjustment of Accelerator Pedals
Forward and Reverse Accelerator Pedals, version with Welded pedal
rocker
Brake Pedal, Welded Pedal Rocker Version
Forward and Reverse Accelerator Pedals, Light Metal Pedal Rocker
Version
Brake Pedal, Version with Light Metal Pedal Rocker
Bowden Cable for Parking Brake
Electrical Power System
Wiring Diagram Standard Equipment
Wiring Diagram Standard Equipment with auxuliary relay K3
Wiring Diagram Special Equipment
Display Device
Description of Function and Malfunctions
Working Flydraulic System
Connection Diagram of the Working Flydraulic System
Explanation of the Working Flydraulic System
Sealing of the Control Valve
Setting of the Pressure-limiting Valve
Tilt Cylinder
Removal and Installation of the Tilt Cylinder
Sealing of the Tilt Cylinder
Setting of the Side Tilt Angle
Lift Mast
Standard Lift Mast Types 183/186
Duplex Lift Mast Types 183/186
Disassembling, Mounting the Lift Mast (all Types)
Lifting Cylinders
Lift Mast Type 183 with Final Position Damping
Lift Mast Type 186 with Final Position Damping
Removing/Installing the Outer Lifting Cylinder – Lift Mast Types
183/186
Removing/Installing the Middle Lifting Cylinder
Sealing of the Lifting Cylinders
Adjustment of the Lift Mast Chain – all Types
Setting of the Roller Clearance
Fork Carrier Roller Clearance – all Types
Outer, Middle and Inner Mast Roller Clearance – All Types
Outer, Middle and Inner Mast Roller Clearance, Type 183/186
LPG Trucks H 20/25/30/35 T-03, Series 351
Engine Renault
Engine
Engine Specifications
Explanation of Engine Serial Number
Valve Clearance Check and Adjustment
Shim Renewal
Engine Timing
Toothed Belt Removal and Installation
Removal
Installation
Timing Gear Renewal
Camshaft Sprocket
Intermediate Shaft Sprocket
Crankshaft Sprocket
Cylinder Head
Removal
Cleaning
Sealing Face Check
Cylinder Head Installation
Tightening the Cylinder Head Bolts
Radial Seal Removal
Camshaft Seals
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** Model Specification: Linde IC-engined fork truck Type 351 Series: H20D-03, H25D-03, H30D-03, H35D-03, H20T-03, H25T-03, H30T-03, H35T-03
** Language: English
** Total Pages: 260
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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