This is the COMPLETE Service Training Manual for the Linde High Level Order Picker Type 015-01, 015-02; Models V11ac, V12ac. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Covered models:
V11ac
V12ac
Service Training Manual Contains:
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00. Product information
General product information
Truck data
Driving speed
02. Diagnostics
Diagnostics
Onboard diagnostics
Description
Software
ParaDig
General
Winflash ° General
Description
Preparation for downloading to CAN control system
Winflash ° Working with Winflash software
General
Selecting a file
Selecting a truck
Selecting a control system
Checking the connection to the CAN control system
Start programming to CAN control systems
Close the program
Error lists
Truck Control System (FZS) Fault List
Traction and Pump Control (FPS) Fault List
Error List Input/Output Extension Module (IOX)
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Teach-in
Set value potentiometers drive/hydraulics
Main lift position sensor
11. Electric motor
Traction motor
General
Testing
Repair
Maintenance
Rev sensor
General
Testing
Repair
Temperature sensor
General
Testing
Repair
22. Mechanical drive axle
Front bevel gears
General
Test
Repairs
Maintenance
42. Steering
Electric steering
General
Steering unit
General
Test
Repairs
Maintenance
Setpoint potentiometer
General
Test
Repairs
Actual value potentiometer
General
Test
Repairs
Reference switch
General
Test
Repairs
43. Mechanical guidance
Guide elements
General
Testing
Repairs
Aisle detection
General
Checking
44. Inductive guidance
Inductive guidance
General
Test
Repairs
Central unit
General
Test
Repairs
Peripherals
Antennas
General
Test
Repairs
Guide wire
General
Frequency generator
General
Aisle detection
General
Steering angle limiter(LWB)
General
Test
Repairs
Maintenance
46. Wheels and tyres
Wheels
Drive wheel
General
Repairs
Load wheels
General
Repairs
49. Brake system
Brake system
Required braking capabilities for group C industrial trucks
Electric service brake
General
Testing
Parking brake
General
Testing
Repair
Maintenance
50. Controls
Operating panel
General
Repairs
Traction setpoint potentiometer
Test
Repairs
Hydraulic setpoint potentiometer
Test
Repairs
60. Electrics / Electronics
Wiring
Trailing cable
Repair
Electrical system
DC/DC converter
General
Sensor system
Main lift distance sensor
General
Repair
Maintenance
Other components
Chassis plug distributor
General
Chassis / lift mast plug distributor
General
Cab plug distributor (A22, Casibo)
General
64. Electronic controllers
Drive/pump controller (FPS) A10
General
Battery discharge indicator
Repair
Other electronic controllers
Truck control unit (FZS)8U60
General
Input/output controller (IOX)
General
Repair
On-board charge controller (BLS)
General
Repair
CAN bus
General
Checking
70. Hydraulics, general
Basic hydraulics
Hydraulic power unit
General
Repairs
Oil tank
General
Checking
Filter element
General
Checking
Repair
Maintenance
Breather filter
General
Checking
Maintenance
76. Valves
Pressure relief valve
General
Test
Repairs
Directional control valve
General
Checking
Repairs
Proportional valve
General
Checking
Repairs
Valve elements
Valve coil
General
Test
Repairs
Valve block
General
Test
Repairs
80. Load lift system
Lift mast bracing
Repair
Lift mast
Repair
Lift cylinder
Repair
Bleeding
Simplex mast
Repair
Telescopic mast
Repair
Triple mast
Repair
91. Special equipment, very narrow aisle trucks
End of aisle slow down and stop (ZAG)
General
ZAG universal module
Determining the braking distance
ZAG inductive
General
Testing inductive ZAG
Inductive ZAG error list
Fitting the steel plates
Inductive proximity switches
ZAG magnetic (bistable)
General
Testing ZAG magnetic
ZAG magnetic error list
Switching magnets
Fitting switch magnets
Bistable solenoids
ZAG magnetic-diagonal (monostable)
General
Testing ZAG magnetic diagonal
ZAG magnetic-diagonal error list
Fitting switch magnets
ZAGreflexli
General
Testing the ZAG reflex light barriers
ZAG reflex light error list
Fitting the reflectors
Reflex light barriers
92. Other accessories
Devices
Dynometer
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** Model Specification: Linde High Level Order Picker Type 015-01, 015-02; Models V11ac, V12ac
** Language: English
** Total Pages: 344
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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