This is the COMPLETE Service Training Manual for the Linde Diesel Forklift Truck 1283 Series: HT25D, HT30D. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
HT25D
HT30D
Service Training Manual Contains:
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0. Product information
1283 truck series
The truck
1. ENGINE
DIESEL TYPE
TECHNICAL ENGINE DATA
Technical engine data
Special service tools
EXPLANATION OF THE ENGINE SERIAL NUMBER
Explanation of the engine serial number
CHECKING AND SETTING OF THE VALVE CLEARANC
Valve clearance measurement
Valve clearance adjustment
Removal of Timing Gears
Removal oftiming gears
Installation of Timing Gears
Installation oftiming gears
Check and Adjust Cooling FanV-belt
Check and adjust cooling fan V-belt
CYLINDER HEAD
Removal of cylinder head
Assembly of cylinder head
INJECTION NOZZLES
Defective injection nozzles
Removal offuel injection pupm
Inspection and testing of the fuel injectors
FUEL INJECTION PUMP
Removal offuel injection pupm
Installation of the fuel injection pupm
CHECKING/ADJUSTMENTOFFUELINJECTIONTIMING
Checking/adjustment offuel injection timing
2. TRANSMISSION
TRANSMISSION TXL30/ST
TECHNICAL DATA
TECHNICAL DATA
Circuitry
CIRCUITRY
Kinematic diagram of the transmission
KINEMATIC DIAGRAM OF THE TRANSMISSION
General description
General description
TXL 30 /ST General views
TXL 30/ST General section
TRANSMISSION HYDRAULIC SYSTEM -SUPERMODULATING DISTRIBUTOR
Transmission hydraulic system -supermodulating distributor
Hydraulic diagram – Supermodulating Distributor
Scheme A of hydraulic diagram-Gear in neutral position-Supermodulating Distrib
Scheme B of hydraulic diagram-Reverse gear,started lift ruck-Supermodulating Distrib
Scheme C of hydraulic diagram-Inching reverse gear-Supermodulating Distrib.
DISASSEMBLING AND RE-ASSEMBLING OF TRANSMISSION
– GENERAL INST
RUCTIONS
General instructions
GENERAL INSTRUCTIONS /Storage and service instructions
DISASSEMBLING AND RE-ASSEMBLING OF TRANSMISSION – Specific tools
Dismantle and assemble transmission
Converter case overhauling
Dismantling and re-assembling of Supermodulating Distributor
Wheel hubs dismantling and re-assembling – IstVersion
Shoes setting procedure
Wheel re-assembling – IstVersion
Brake reassembly
Wheel hubs reassembling
Dismantling and re-assembling wheel hubs-Brakes(2nd Version)
Bearings adjustment specifications
Dismantle transmission
Clutches overhauling
Differential overhauling
Differential reassembly and bevel gear set positioning with relevant adjustment
Bevel pinion-and-ring gear set inspection
Control inching – assy
DATA FOR COUPLING TO ENGINE
Data for coupling to engine
Engine with P. T. O. coupling diagram
Engine gearbox coupling check-up
Technical data – Supermodulating Distributor pressure measu rement
RUNNING-IN
RUNNING-IN
TROUBLESHOOTING PROCEDURE
Troubleshooting procedure
Common running faults in all gears
Running faults with gears engaged
Further problems
Bad working in idle
Transmission overheating
Process instruction to couple transmission to engine
PROCESS INSTRUCTION TO COUPLE TRANSMISSION TO ENGINE
Annex
6. Electrics / Electronics
General
Wiring diagram
Circuit diagrams without ISO 3691
Circuit diagrams with ISO 3691
Traction, working and steering hydraulics
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** Model Specification: Linde Diesel Forklift Truck 1283 Series: HT25D, HT30D
** Language: English
** Total Pages: 148
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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