This is the COMPLETE Service Repair Manual for the SKYTRAK MMV Model Telescopic Forklift. It contains deep information about maintaining, assembly, disassembly and servicing your SKYTRAK MMV Model Telescopic Forklift.
Serial Number: MV201 & After (Tier 2)
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1. Safety Practices
1.1 Introduction
1.2 Owners/Operators Manual
1.3 Training Mechanics as Operators
1.4 Safety Information
1.5 Accident Prevention Tag Usage
1.6 Safety Instructions
1.7 Emergency Exit Rear Window
1.8 Hazard/Emergency Information Signs
Section 2. General Information, Specifications, and Maintenance
2.1 MMV Component Terminology
2.2 Introduction
2.3 Torques
2.4 Metric Conversion Factors
2.5 Specifications
2.6 Fluids, Lubricants and Capacities
2.7 Cleaning.
2.8 Replacement
2.9 Hoses and Tubes
2.10 Bearings
2.11 Pressure Testing and Adjustment
2.12 After Service Startup and Checks
2.13 Maintenance Instructions
2.14 Emergency Operations
2.15 Parking Brake/Transmission De-Clutch Test Procedures
2.16 Stabil-TRAK System Test
2.17 Four Wheel Steer Indexing Procedure
Section 3. Boom
3.1 Boom System Component Terminology
3.2 Boom System
3.3 Boom Assembly Maintenance
3.4 Boom Chains
3.5 Boom Wear Pads
3.6 Quick Attach Assembly
3.7 Troubleshooting
Section 4. Cab and Covers
4.1 Operator’s Cab and Covers Component Terminology
4.2 Operator’s Cab
4.3 Cab Components
4.4 Enclosed Cab Components
4.5 Cab Removal
4.6 Cab Installation
4.7 Air Reservoir
4.8 Covers and Guards
Section 5. Axles, Wheels and Tires
5.1 Axle and Wheel Component Terminology
5.2 Axle Assemblies
5.3 Wheels and Tires
Section 6. Transfer Case and Drive Shafts
6.1 Transfer Case and Drive Shaft Component Terminology
6.2 General Information
6.3 Transfer Case
6.4 Drive Shafts
6.5 Troubleshooting
Section 7. Transmission: ZF 4 WG-98 TS
7.1 Transmission Assembly Component Terminology
7.2 Transmission Description
7.3 Transmission Operation
7.4 Transmission Serial Number
7.5 Transmission Specifications
7.6 Transmission Maintenance
7.7 Transmission Replacement
7.8 Towing a Disabled Vehicle
7.9 Troubleshooting
Section 8. Engine: Cummins QSB4.5T
8.1 Introduction
8.2 Safety Information
8.3 Engine Serial Number
8.4 Specifications and Maintenance Information
8.5 Standard Practices
8.6 Engine Cooling System
8.7 Engine Electrical System
8.8 Fuel System
8.9 Engine Exhaust System
8.10 Engine Replacement
8.11 Engine Storage
8.12 Troubleshooting
Section 9. Hydraulic System
9.1 Hydraulic Component Terminology
9.2 Safety Information
9.3 Specifications
9.4 Hydraulic Fluid
9.5 Hoses, Tube Lines, Fittings, Etc
9.6 Hydraulic Pressure Diagnosis
9.7 Hydraulic System Testing
9.8 Hydraulic Circuits and Troubleshooting
9.9 Steer Indexing Procedures
9.10 Hydraulic Reservoir
9.11 Hydraulic System Pump
9.12 Valves and Manifolds
9.13 Accumulators
9.14 Hydraulic Cylinders
Section 10. Electrical System
10.1 Electrical Component Terminology
10.2 Service Warnings
10.3 Specifications
10.4 Effective Ground Connections
10.5 Wiring Harnesses
10.6 Fuses and Relays
10.7 Electrical System Troubleshooting
10.8 Transmission Gear Selection Troubleshooting
10.9 Dash Panel Warning Indicator Troubleshooting
10.10 Engine Start Circuit
10.11 Charging Circuit
10.12 Electrical System Components
10.13 Switches and Solenoids
Section 11. Stabil-TRAK System
11.1 Stabil-TRAK System Component Terminology
11.2 Stabil-TRAK Description
11.3 Stabil-TRAK Operation
11.4 Stabil-TRAK Electrical Circuit Operation and Troubleshooting
11.5 Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
11.6 Stabil-TRAK System Test
Section 12. Index
Accident Prevention Tags
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** Model Specification: SKYTRAK MMV Model Telescopic Forklift
** Language: English
** Total Pages: 734
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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