This is the COMPLETE Service Repair Manual for the JLG G6-42A, G9-43A, G10-43A Models Telehandlers. It contains deep information about maintaining, assembly, disassembly and servicing your JLG G6-42A, G9-43A, G10-43A Models Telehandlers.
Serial Number:
G6-42A Before S/N 0160048658
G9-43A & G10-43A Before S/N 0160048671 including 0160048773
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Torque Charts
2.3 Specifications
2.4 Fluid and Lubricant Capacities
2.5 Service and Maintenance Schedule
2.6 Lubrication Schedule
Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System – Three Section
3.3 Boom Assembly Maintenance
3.4 Complete Boom Removal/Installation
3.5 Boom Section Removal/Installation
3.6 Extend/Retract Chain Removal/Installation
3.7 Push Beam – Extend/Retract Cylinder Removal/Installation
3.8 Boom Adjustments
3.9 Quick Switch Assembly
3.10 Boom Head – Mounted Winch
3.11 Boom Wear Pads
3.12 Boom Extend and Retract Chains
3.13 Forks
3.14 Emergency Boom Lowering Procedure
3.15 Troubleshooting
3.16 Push Beam Temporary Brackets
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.4 Drive Shafts
5.5 Wheels and Tires
5.6 Brakes
5.7 Towing a Disabled machine
Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications and Maintenance Information
6.4 Transmission Replacement
6.5 Engine Drive Plate
6.6 Transmission Cooler Thermal Bypass Valve
6.7 Troubleshooting
Section 7 Engine
7.1 Introduction – John Deere
7.2 Introduction – Perkins
7.3 Introduction – Cummins
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Troubleshooting
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Implement Pump
8.7 Control Valves
8.8 Hydraulic Cylinders
Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications.
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Circuit Breakdowns
9.7 Engine Start Circuit
9.8 Charging Circuit
9.9 Window Wiper/Washer Windshield Wiper Motor
9.10 Cab Heater and Fan
9.11 Solenoids and Senders
9.12 Display Monitor and Gauges
9.13 Dash Switches
9.14 Variable Displacement Pump Control (G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672)
9.15 Hand Held Analyzer(G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672)
9.16 Joystick Fault Codes (G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672) . .
9.17 Engine Indicator Lamps – Perkins
9.18 SAE Diagnostic Trouble Codes and Fault Codes – Cummins
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** Model Specification: JLG G6-42A, G9-43A, G10-43A Models Telehandlers
** Language: English
** Total Pages: 246
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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