This is the COMPLETE Service Repair Manual for the Sinoboom GTZZ15, GTZZ15J Boom Lifts. It contains deep information about maintaining, assembly, disassembly and servicing your Sinoboom GTZZ15, GTZZ15J Boom Lifts.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Importance
Safety rules
Personnel Safety
Workplace Safety
Product Specification Description
Hydraulic system description
Engine Description
Instructions for Hydraulic Hoses and Couplings Installation
Torque procedure
Theory of Operation
The power source
Hydraulic system.
Electrical system
Limit Switch
Machine controls
Scheduled Maintenance Procedures
Observe and Obey
About this section
Labels illustrations
Maintenance labels illustrations
Maintenance timetable
Maintenance inspection report
Procedures A
A-1. Check all the manuals
A-2. Check all the labels
A-3. Check the damaged and loosen or missing parts
A-4. Check the engine oil level
A-5. Check the engine coolant level
A-6. Check the engine fuel leakage
A-7. Check the hydraulic oil level
A-8. Check the hydraulic leakage
A-9. Test axle tilted
A-10. Test the Platform and Ground Controls
A-11. Test the auxiliary power operation
A-12. Test tilted SENSOR
A-13. Test limit switch
A-14. Check the engine belt—Yanmar engine
A-15. Clean the engine air filter
A-16. Replace the fuel filter/water separator element
A-17. Check the engine coolant tank
A-18. Change the lubricating oil and filter of engine.
A-19. Execute 30 days maintenance procedure
A-20. Check and adjust rotation rate engine
A-21. Check the engine fastener
Procedures B
B-1. Check the Battery
B-2. Check the Electrical Wiring
B-3 Check the Exhaust System
B-4.Check the hydraulic filter indicator
B-5. Check the Tires and Wheels (including lug nut torque)
B-6. Check the key switch
B-7. Test the emergency stop buttons
B-8. Test the Ground Control Override
B-9. Test the platform self-leveling
B-10. Test the horn
B-11. Test the foot switch
B-12. Test the Engine Idle Select selection
B-13. Confirm the Proper Brake Configuration
B-14.Test the speed in stowed position
B-15. Test the speed when the boom raising and extending
B-16. Replace the hydraulic tank return filter
B-17. Check the fuel tank cap venting systems
Procedures C
C-1. Clean the fuel pump strainer
C-2. Replace the fuel filter element
C-3. Check the Engine coolant density
Procedures D
D-1. Check the telescopic boom slide block
D-2. Check the oil Level in drive torque hub
D-3 Checking slewing bearing
Procedures E
E-1. Check and replace the hydraulic oil
E-2. Replace or repair the engine cooler
E-3. Replace the fuel hose
Maintenance procedures
1. Platform controller
1-1. Circuit board
1-2. Sticker Labels
1-3. Foot switch
2. Platform components
2-1. Platform
2-2. Platform leveling cylinder
2-3. Platform revolving solid
3. Boom and its components
3-1. Towline
3-2. Boom
4. Engine
4-1. Flexible shaft coupling
5. Limit Switch
5-1. How to test limit switch
6. Hydraulic pump
6-1.Functional Pump
6-2. Drive pump
7.Fuel and hydraulic oil tank
7-1. Fuel tank
7-2. Hydraulic oil tank
8. Rotary parts of turntable
8-1. Rotary hydraulic motor and rotary reducer of the turntable
9. Electrical parts
9-1. Steering sensor
9-2. Steering wheel and reducer
9-3. Driving motor
9-4. Driving reducer
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** Model Specification: Sinoboom GTZZ15, GTZZ15J Boom Lifts
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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