This is the COMPLETE Operator’s Manual for the AGCO Power 5th Generation AWF Engines.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. It Will Help The Operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Operator’s Manual Contains:
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1 Introduction
1.1 Safety instructions
1.2 To the user
1.2.1 Engine type designations
1.2.2 Location of the engine serial number
1.2.3 Marking of the engine control unit
1.2.4 Lifting the engine
1.3 Technical data
1.3.1 Principal dimensions and data
1.3.2 Fuel system
1.3.3 Lubrication system
1.3.4 Cooling system
1.4 Engine overview
1.5 Air control system
1.5.1 Turbocharging
1.5.2 2 stage turbocharging
1.5.3 Cooling of inlet air
1.5.4 Interstage charge air cooling
1.5.5 Throttle valve
1.5.6 Exhaust gas recirculation system
1.6 Fuel system
1.7 Engine control system
1.8 Lubrication system
1.9 Cooling system
1.9.1 Engine heater
1.10 Electrical system
1.11 SCR system
1.11.1 SCR system overview
1.11.2 SCR system components and their functions
1.11.3 SCR system technical data
2 Operation
2.1 Operation and driving
2.2 Daily pre-start check
2.3 Starting the engine
2.4 Starting the engine in cold conditions
2.4.1 Warming up the engine
2.5 Attention during operation
2.6 Stopping the engine
3 Maintenance
3.1 Periodical maintenance
3.2 Maintenance charts
3.2.1 Maintenance chart
3.2.2 Maintenance chart
3.2.3 Maintenance chart
3.2.4 Maintenance chart
3.3 Maintenance to be made daily or at 10 hours intervals
3.3.1 Check engine oil level
3.3.2 Check coolant level
3.3.3 Check for leakages
3.3.4 Clean air filter cyclone
3.4 Maintenance to be made weekly or at 100 hours intervals
3.4.1 Clean or change air filter
3.4.2 Clean cooling system (from outside)
3.4.3 Check fan belt tightness
3.4.4 Check battery fluid level
3.5 Maintenance to be made at 300 – 500 hours intervals
3.5.1 Change engine oil
3.5.2 Oil sump capacity
3.5.3 Change oil filter
3.6 Maintenance to be made at 800 – 1200 hours intervals
3.6.1 Change fuel filters
3.6.2 Bleeding the fuel system
3.6.3 Drain fuel tank
3.6.4 Adjusting valves
3.7 Maintenance to be made at 4000 hours intervals
3.7.1 Check turbocharger play and check that the intercooler cell is clean
3.8 Maintenance to be made once a year
3.8.1 SCR system maintenance
3.8.2 Change SCR system main filter
3.9 Maintenance to be made every two years
3.9.1 Change coolant
3.10 Additional maintenance instructions
3.10.1 Bleeding the fuel system
3.10.2 Before the cold season
3.10.3 Tightening torques
3.10.4 Lubricating oil quality requirements
3.10.5 Coolant quality requirements
3.10.6 Fuel quality requirements
4 Troubleshooting
4.1 Engine control system fault codes
4.2 Electronic diagnostic tool
4.2.1 EDT diagnostic terminal
4.2.2 Diagnostic terminal components
4.3 Electronic control unit fault codes
4.4 Electronic control unit fault codes
4.5 Troubleshooting of the engine
Index
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** Model Specification: AGCO Power 5th Generation AWF Engines
** Language: English
** Total Pages: 137
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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