This is the COMPLETE Service Repair Manual for the AGCO POWER 5th Generation AWF Engines. It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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1 Introduction
1.1 Safety instructions
1.2 To the user
1.2.1 Engine type designations
1.2.2 Location of the engine serial number
1.2.3 Marking of the engine control unit
1.2.4 Lifting the engine
1.3 Engine construction
1.3.1 Engine construction overview
1.3.2 Technical data
1.3.3 Cylinder block
1.3.4 Flywheel housing
1.3.5 Valve mechanism
1.3.6 Cylinder head
1.3.7 Crank mechanism
1.3.8 Timing gears
1.3.9 Lubrication system
1.3.10 Cooling system
1.3.11 Air control system
2 Specifications
2.1 Technical data
2.1.1 Cylinder block
2.1.2 Cylinder liners
2.1.3 Cylinder head
2.1.4 Valves and rockers
2.1.5 Tappets and push rods
2.1.6 Camshaft
2.1.7 Crankshaft
2.1.8 Flywheel
2.1.9 Balancing unit
2.1.10 Timing gears
2.1.11 Connecting rod
2.1.12 Piston, rings and pin
2.1.13 Lubrication system
2.1.14 Oil pump
2.1.15 Thermostat
2.1.16 Turbocharger
2.2 Tightening torques
2.3 Special tools
2.3.1 Cylinder block tools
2.3.2 Timing gear and flywheel housing tools
2.3.3 Cylinder head and valve mechanism tools
2.3.4 Crank mechanism tools
2.3.5 Coolant pump tools
2.3.6 Engine control system and fuel system tools
3 Maintenance
3.1 Cylinder block
3.1.1 Measuring cylinder liner wear
3.1.2 Removing cylinder liner
3.1.3 Checking cylinder block
3.1.4 Changing camshaft bushing
3.1.5 Changing camshaft bushing
3.1.6 Fitting plug at camshaft rear end
3.1.7 Oversize bushings for camshaft
3.1.8 Fitting plug at camshaft rear end (oversize bushings)
3.1.9 Fitting cylinder liner
3.2 Flywheel housing
3.2.1 Fitting flywheel housing
3.2.2 Changing crankshaft rear oil seal
3.3 Cylinder head
3.3.1 Removing cylinder head
3.3.2 Removing valves
3.3.3 Checking cylinder head
3.3.4 Changing valve guides
3.3.5 Machining valve seat
3.3.6 Changing valve seat rings
3.3.7 Grinding valves
3.3.8 Fitting valves
3.3.9 Fitting cylinder head
3.4 Valve mechanism
3.4.1 Reconditioning valve mechanism
3.4.2 Changing camshaft or camshaft gear
3.4.3 Preparations for valve adjusting
3.4.4 Adjusting valves
3.5 Crankshaft
3.5.1 Removing crankshaft
3.5.2 Checking crankshaft
3.5.3 Changing crankshaft gears
3.5.4 Fitting crankshaft
3.5.5 Crankshaft hub piece
3.5.6 Viscose type vibration damper
3.6 Connecting rods and pistons
3.6.1 Removing pistons together with connecting rods
3.6.2 Checking connecting rod
3.6.3 Changing piston rings
3.6.4 Checking pistons
3.6.5 Fitting piston pin
3.6.6 Fitting piston together with connecting rod
3.7 Changing connecting rod bearings
3.7.1 Piston pin bushing
3.7.2 Big-end bearing
3.8 Counterbalance in 4 cylinder engines
3.8.1 Removing and disassembling counterbalance unit
3.8.2 Reconditioning counterbalance unit
3.8.3 Fitting counterbalance unit
3.8.4 Changing crankshaft gear rim
3.9 Flywheel
3.9.1 Changing starter ring gear on flywheel
3.9.2 Fitting flywheel
3.10 Timing gear assembly
3.10.1 Removing timing gear casing
3.10.2 Fitting timing gear casing
3.10.3 Fitting the crankshaft hub
3.10.4 Power take-off
3.10.5 Fan drive device
3.11 Lubrication system
3.11.1 Oil pressure regulating valve
3.11.2 Removing and dismantling lubricating oil pump
3.11.3 Assembling and fitting lubricating oil pump
3.11.4 Piston cooling nozzles
3.11.5 Fitting oil sump gasket
3.11.6 Lubricating oil cooler
3.11.7 Removing lubricating oil cooler
3.11.8 Fitting lubricating oil cooler
3.11.9 Lubricating oil quality requirements
3.11.10 Oil sump capacity
3.11.11 Closed crankcase ventilation
3.12 Cooling system
3.12.1 Coolant quality requirements
3.12.2 Thermostat
3.12.3 Reconditioning coolant pump
3.12.4 Installing the cylinder head connection part
3.13 Air control system maintenance
3.13.1 Checking the air cleaner
3.13.2 Checking the inlet and exhaust pipes
3.13.3 Removing actuator of the high pressure turbocharger
3.13.4 Fitting actuator of the high pressure turbocharger
3.13.5 Removing the high pressure turbocharger
3.13.6 Checking the turbocharger
3.13.7 Fitting the high pressure turbocharger
3.13.8 Removing the EGR system
3.13.9 Fitting the EGR system
3.13.10 Removing the EGR actuator
3.13.11 Fitting the EGR actuator
3.13.12 EGR link rod
3.14 Fuel system
3.14.1 Fuel system
3.14.2 Technical data of the fuel system
3.14.3 Bleeding the fuel system
3.14.4 Measuring fuel feed pressure
3.14.5 Inspecting injectors
3.14.6 High-pressure pump
3.14.7 Rail
3.14.8 Fuel quality requirements
3.14.9 SCR system
3.15 Engine control system
3.15.1 Service tool of the engine control system
3.15.2 Electronic diagnostic tool
3.15.3 Changing the electronic control unit
3.15.4 Wiring sets
5 Index
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** Model Specification: AGCO POWER 5th Generation AWF Engines
** Language: English
** Total Pages: 165
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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