This is the COMPLETE Service Repair Manual for the Hyundai 20D-7SA, 25D-7SA, 30D-7SA, 35D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Trucks. It contains deep information about maintaining, assembly, disassembly and servicing your Hyundai Forklift Trucks.
Models Covered:
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Hyundai 20D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Truck
Hyundai 25D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Truck
Hyundai 30D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Truck
Hyundai 35D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Truck
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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Introduction
I. Forklift Truck Main Technical Parameters
II. Description about Forklift Truck Main Parts
III. Structure, Principle, Adjustment, and Maintenance of Forklift Truck
1. Power System
1.1 Engine Overview
1.2 Items to be Observed for Installation & Operation of Engine(LPG/Gasoline)
1.3 Engine Adjustment
1.4 Fuel System:
2. Clutch and Its Pedal
2.1 Overview
2.2 Method for Replacement of Brake Shoe Assembly
3. Hydraulic Transmission Case and Torque Converter
3.1 Overview
3.2 Torque Converter
3.3 Hydraulic Clutch
3.4 Control Valve, Safety Valve, and Inching Valve
3.5 Transmission Case
3.6 Oil Feed Pump
3.7 Hydraulic Oil Circuit (Hydraulic Transmission)
3.8 Speed Reducer and Speed Differential
3.9 Traction of Forklift Truck to be Repaired
3.10 Oil Port Joint Positions
4. Drive Axle
4.1 Overview
4.2 Maintenance of Drive Axle
5. Steering System
5.1 Overview
5.2 Examination after Reassembly of Steering System
5.3 Failure Removal for Steering System
6. Cross Cylinder Drive Axle
6.1 Overview
6.2 Steering Knuckle and Steering King Pin
6.3 Adjustment for Pre-Tightened Load of Steering Wheel Bearing
7. Brake System
7.1 Overview
7.3 Wheel Brake
7.4 Automatic Clearance Regulator
7.5 Parking Brake
7.6 Adjustment of Brake Pedal (Mechanical Forklift Truck)
7.7 Adjustment of Brake Pedal (Hydraulic Forklift Truck)
7.8 Maintenance
7.9 Operating Test on Automatic Clearance Regulator
7.10 Failure Removal for Wheel Brake
8. Hydraulic System
8.1 Overview
8.2 Main Oil Pump
8.3 Multi-way Valve and Bypass Valve
8.3.1 Operation of Spool Valve
8.3.2 Main Safety Overflow Valve and Bypass Safety Valve
8.3.3 Action of Inclined Autolock Valve
8.4 Oil Circuit of Hydraulic System (Main Oil Circuit)
8.5 Lifting Cylinder
8.6 Limiting Valve
8.7 Tilting Cylinder
8.8 Maintenance of Main Oil Pump
9. Lifting System
9.1 Overview
9.2 Inside and Outside Masts
9.3 Bracket
9.4 Adjustment of Lifting System
10. Electrical System
10.1 Overview
10.2 Operating Brief Description
IV. Drive, Operation, and Routine Maintenance of Forklift Truck
1. Conveyance of Forklift Truck
2. Storage of Forklift Truck
3. Preparation prior to Operation
4. Operation of Forklift Truck
5. Notices for application of Cooling System.
6. Oils Used for Forklift Truck
7. Lubricating System Table
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** Model Specification: Hyundai 20D-7SA, 25D-7SA, 30D-7SA, 35D-7SA (Diesel F/L & LPG/Gasoline F/L) Forklift Trucks
** Language: English
** Total Pages: 80
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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