This Manual includes four parts as showed below:
Workshop Manual
Technical Manual (Operational Principle)
Technical Manual (Troubleshooting)
ZF – Multitrac MT-L 3085 II / 3095 II Repair Manual
This is the COMPLETE Service Repair Manual for the Kawasaki 80Z6 Wheel Loader. It contains deep information about maintaining, assembly, disassembly and servicing your Kawasaki 80Z6 Wheel Loader.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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Workshop Manual Contents:
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air
Group 5 Releasing Pressure
Group 6 Preparation
SECTION 2 MAINTENANCE STANDARD
Group 1 Body
Group 2 Front Attachment
SECTION 3 BODY
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Engine
Group 5 Radiator Assembly
Group 6 Hydraulic Oil Tank
Group 7 Fuel Tank
Group 8 Pump Device
Group 9 Control Valve
Group 10 Pilot Valve
Group 11 Brake Charge Valve
Group 12 Manifold Valve
Group 13 Solenoid Valve
Group 14 Cooling Fan System
Group 15 Ride Control Device
SECTION 4 TRAVEL SYSTEM
Group 1 Tire
Group 2 Drive Unit
Group 3 Axle
Group 4 Propeller Shaft
Group 5 Brake Valve
Group 6 Steering Pilot Valve
Group 7 Steering Valve
Group 8 Steering Cylinder
Group 9 Secondary Steering Device
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
TECHNICAL MANUAL (Operational Principle) Contents:
SECTION 1 GENERAL
Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Fan Pump, Fan Motor, Fan Valve
Group 4 Steering Valve
Group 5 Priority Valve
Group 6 Pilot Valve
Group 7 Brake Charge Valve/Manifold Valve
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 Ride Control Valve
Group 12 Others
TECHNICAL MANUAL (Troubleshooting) Contents:
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustments
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
ATTACHMENT:
Electrical Connection Diagram (Cab) (1/2)
Electrical Connection Diagram (Cab) (2/2)
Electrical Connection Diagram (Canopy) (1/2)
Electrical Connection Diagram (Canopy) (2/2)
Rear Chassis Wiring Diagram (1/3) < Main Cable >
Rear Chassis Wiring Diagram (2/3) < Main Cable, Center Cable >
Rear Chassis Wiring Diagram (3/3) < Rear Chassis Left, Hydraulic Tank >
Front Chassis Wiring Diagram < Main Cable, Head Lamp >
Floor Wiring Diagram (Front Console) (1/2)
Floor Wiring Diagram (Front Console) (2/2)
Floor Wiring Diagram (Rear Console) (1/3) < Main Cable >
Floor Wiring Diagram (Rear Console) (2/3) < Main Cable >
Floor Wiring Diagram (Rear Console) (3/3) < Transmission >
Floor Wiring Diagram (Right Side Console) (1/2) < Switch >
Floor Wiring Diagram (Right Side Console) (2/2) < Control Lever >
Hydraulic Circuit Diagram
Preface
General
Labeling of identification plate
Examples of contact patterns for the Gleason gear tooth system
Conversion table
Denomination of standard dimensions
Tightening torques for screws
TOOLS
Special tools
Commercial tools
DISASSEMBLY
1. Disassembly output and brake
2. Disassembly axle housing
3. Disassembly drive
4. Disassembly differentials
4.1 Disassembly multi-disk differential lock DHL-2400
4.2 Disassembly differential D-2400
4.3 Disassembly multi-disk differential lock DL-2400
REASSEMBLY
5. Reassembly differentials
5.1 Reassembly multi-disk differential lock DHL-2400
5.2 Reassembly differential D-2400
5.3 Reassembly multi-disk differential lock DL-2400
6. Reassembly drive
6.1 Determination of shim to obtain a correct contact pattern
6.2 Reassembly of input pinion
6.3 Determination of shim for setting of bearing rolling torque and backlash
7. Reassembly axle housing
8. Reassembly output and brake
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** Model Specification: Kawasaki 80Z6 Wheel Loader
** Serial Number: 80C7-0101 and up
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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