This is the COMPLETE Operation & Maintenance Manual for the Komatsu PC5500-6 Hydraulic Mining Shovel.
SERIAL NUMBERS: 15050
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. It Will Help The Operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
OPERATION & MAINTENANCE MANUAL CONTAINS:
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1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS
2. SAFETY
2.1 SAFETY INSTRUCTIONS
3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATOR’S CAB – CONTROLS
3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS
3.5 OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
3.6 MACHINERY HOUSE
3.7 MEDIUM VOLTAGE SWITCH CABINET IN CAB BASE
3.8 HYDRAULIC OIL AND PTO GEAR PRE-HEATING
3.9 HIGH VOLTAGE SWITCH CABINET
3.10 CHECKS BEFORE STARTING THE MAIN DRIVE MOTORS
3.11 STARTING THE MAIN DRIVE MOTORS
3.12 MOVING THE SHOVEL
3.13 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.14 WORKING WITH THE ATTACHMENT
3.15 WORKING INSTRUCTIONS
3.16 PARKING THE SHOVEL
3.17 STOPPING THE MAIN DRIVE MOTORS
3.18 OPERATION OF THE LUBRICATION SYSTEM
3.19 FIRE DETECTION, ACTUATION AND SUPPRESSION SYSTEM
3.20 TRANSFER PUMP FOR HYDRAULIC OIL
3.21 CENTRAL REFILLING SYSTEM
3.22 SERVICE CRANE (SPECIAL EQUIPMENT)
3.23 CABLE DRUM
3.24 WORK ON THE LOADER ATTACHMENT
3.25 TRANSPORTATION AND LIFTING OF THE SHOVEL
3.26 RETRIEVAL PROCEDURE
3.27 SHOVEL STORAGE
3.28 TROUBLE SHOOTING
4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FLUIDS AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR QUARTERLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 WELD REPAIRS
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** Model Specification: Komatsu PC5500-6 Hydraulic Mining Shovel
** Language: English
** Total Pages: 521
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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