This Manual includes two parts as showed below:
1. Komatsu PC5500-6 Hydraulic Mining Shovel Service Repair Manual
2. Komatsu PC5500-6 Hydraulic Mining Shovel Operation & Maintenance Manual
This manual contains deep information about maintaining, assembly, disassembly and servicing your Komatsu PC5500-6 Hydraulic Mining Shovel. it also help you realize peak performance through effective, economical and safe machine operation and maintenance. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
The service repair manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It Will Help The Operator or anyone Realize Peak Performance Through Effective, economical and safe machine operation and maintenance.
Service Repair Manual Contains:
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00 Safety – Foreword
01 Technical DATA (Leaflet)
02 Assembly PROCEDURE (Brochure)
Section
1. Main assembly groups
2. Drive.
3. Hydraulic oil tank.
4. Hydraulic oil cooling.
5. Controlling.
6. Components
7. Main hydraulic pumps and pump regulation.
8. Operating hydraulic.
9. Hydraulic track tensioning system.
10. Hydraulic operated excess ladder
11. Central refilling system
12. Hints for the hydraulic circuit diagram
13. Hints for the electric circuit diagram
APPENDIX
OPERATION & MAINTENANCE MANUAL CONTAINS:
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1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVATIONS
1.6 TABLE OF CONTENTS
2. SAFETY
2.1 SAFETY INSTRUCTIONS
3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATOR’S CAB – CONTROLS
3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS
3.5 OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
3.6 POWER HOUSE
3.7 ELECTRICAL EQUIPMENT IN CAB BASE
3.8 PREHEATING SYSTEMS FOR OIL, COOLANT AND BATTERIES
3.9 GENERATOR SET
3.10 CHECKS BEFORE STARTING THE ENGINES
3.11 STARTING THE ENGINES
3.12 MOVING THE SHOVEL
3.13 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.14 WORKING WITH THE ATTACHMENT
3.15 WORKING INSTRUCTIONS
3.16 PARKING THE SHOVEL
3.17 STOPPING THE ENGINES
3.18 OPERATION OF THE LUBRICATION SYSTEM
3.19 FIRE DETECTION AND SUPPRESSION SYSTEM
3.20 TRANSFER PUMP FOR HYDRAULIC OIL
3.21 CENTRAL REFILLING SYSTEM
3.22 WORK ON THE LOADER ATTACHMENT
3.23 TRANSPORTATION AND LIFTING OF THE SHOVEL
3.24 RETRIEVAL PROCEDURE
3.25 SHOVEL STORAGE
3.26 TROUBLE SHOOTING
4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 REPAIR WELDINGS
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** Model Specification: Komatsu PC5500-6 Hydraulic Mining Shovel
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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