This is the COMPLETE Service Training Manual for the Lansing Linde Electric Forklift Truck Type 337: E35P, E40P, E48P. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Covered models:
E35P
E40P
E48P
Service Training Manual Contains:
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4.6.0 INTRODUCTION
4.6.1 TRANSISTOR MODULES
4.6.1.1 PRINCIPLE OF THE FIELD EFFECT TRANSISTOR
4.6.1.2 CONTROL OF FIELD-EFFECT TRANSISTORS
4.6.1.3 TRANSISTOR MODULE TERMINALS
4.6.1.4 INSTALLATION OF THE TRANSISTOR MODULES
4.6.1.5 TESTING THE TRANSISTOR MODULES
4.6.1 .6 FREEWHEEL DIODE (DOUBLE DIODE)
4.6.1.7 REGEN DIODE (SINGLE DIODE)
4.6.2 TRACTION CIRCUIT
4.6.2.1 FIELD DIVERT
4.6.3 NEGATIVES – DUTY AND LOCATION
4.6.4 INTERLOCKS AND ALARMS
4.6.4.1 SEAT SWITCH DELAY MODULE
4.6.4.2 ALARM OPTION
4.6.5 OPERATION OF AUDIBLE ALARM (OPTION)
4.6.6 TRACTION CONTROL – DUAL PEDAL
4.6,6,1 KEY SWITCH AND TRUCK INITIALISING CIRCUITS – DUAL PEDAL
4.6.6.2 REGENERATIVE BRAKING DUAL PEDAL
4.6.6.3 SEAT SWITCH INTERLOCK AND DELAY – DUAL PEDAL
4.6.6.4 SEAT SWITCH INTERLOCK AND DELAY CIRCUIT – DUAL PEDAL
4.6.6.5 SEAT SWITCH DELAY MODULE 390 365 05 00 -DUAL PEDAL
4.6.6.6 HANDBRAKE INTERLOCK – DUAL PEDAL
4.6.6.7 TRACTION MOTOR TEMPERATURE INTERLOCKS AND WARNINGS DUAL PEDAL
4.6.6.8 TRACTION STABILISED SUPPLY -DUAL PEDAL
4.6.6.9 DIRECTION CONTACTOR 1K11 & 1K12 Pt. No. 000.976.35.03 – DUAL PEDAL
4.6.6.10 REGENERATIVE BRAKING CONTACTOR 1K26 Pt. No. 7.915.692.016- DUAL PEDAL
4.6.6.11 ELECTRONIC TRACTION CONTROL – DUAL PEDAL
4.6.6 12 TRACTION MODULE REMOVAL- DUAL PEDAL
4.6.6.13 TRACTION MODULE REPLACEMENT- DUAL PEDAL
4.6.6.14 INSTALLATION OF THE TRANSISTOR MODULES – DUAL PEDAL
4.6.6.15 TRACTION MODULE PIN DESIGNATIONS – 25 WAY CONNECTOR DUAL PEDAL
4.6.6.16 TRACTION MODULE 9 WAY CONNECTOR – DUAL PEDAL
4.6.6.17 FIELD DIVERT AND INCHING MODULE – DUAL PEDAL
4.6,6.18 CURRENT SENSOR 390 350 52 00- DUAL PEDAL
4.6.6.19 CURRENT SENSOR DESCRIPTION – DUAL PEDAL
4.6.6.20 ACCELERATOR UNIT DUAL PEDAL
4.6.6.21 ACCELERATOR UNIT AND DIRECTION SELECTION SWITCH AND DIRECTION CONTACTORS – DUAL PEDAL
4.6.6.22 ACCELERATOR TRANSMITTER 390 360 76 00 – DUAL PEDAL
4.6.6.23 OUTPUT SIGNALS AT ACCELERATOR TRANSMITTER CONNECTOR (2 – 3) -DUAL PEDAL
4.6.6.24 ACCELERATOR PEDAL STOP SETTING – DUAL PEDAL
4.6.7 TRACTION CONTROL – SINGLE PEDAL
4.6.7.1 KEY SWITCH AND TRUCK INITIALISING CIRCUITS – SINGLE PEDAL
4.6,7.2 REGENERATIVE BRAKING – SINGLE PEDAL
4.6.7.3 SEAT SWITCH INTERLOCK AND DELAY – SINGLE PEDAL
4.6.7.4 SEAT SWITCH DELAY MODULE 390 365 05 00 -SINGLE PEDAL
4.6.7.5 HANDBRAKE INTERLOCK/CREEP SPEED SWITCH – SINGLE PEDAL
4,6.7.6 TRACTION MOTOR TEMPERATURE INTERLOCKS AND WARNINGS SINGLE PEDAL
4.6.7.7 TRACTION STABILISED SUPPLY – SINGLE PEDAL
4.6,7.8 DIRECTION CONTACTOR 1K11 & 1K12 Pt. No, 000,976.35.03 – SINGLE PEDAL
4.6.7.9 REGENERATIVE BRAKING CONTACTOR 1K26 Pt. No. 7.915.692.016 -SINGLE PEDAL
4.6.7.10 TRACTION LOCK CONTACTOR 1K26 Pt. No. 7.9156.92,055 – SINGLE PEDAL
4.6.7.11 TRACTION MODULE/ADD ON MODULE REMOVAL – SINGLE PEDAL
4.6.7,12 TRACTION MODULE/ADD ON MODULE REPLACEMENT – SINGLE PEDAL
4.6.7.13 INSTALLATION OF THE TRANSISTOR MODULES – SINGLE PEDAL
4.6.7.14 ELECTRONIC TRACTION CONTROL MODULE 1A1 Pt. No. 390.360.50.51 -SINGLE PEDAL
4.6.7.15 ELECTRONIC TRACTION CONTROL ADD ON MODULE 1A6 Pt. No, 390.360.50.47 -SINGLE PEDAL
4.6.7.16 1A6 ADD ON TRACTION MODULE PIN DESIGNATIONS -SINGLE PEDAL
4.6.7.17 1A1 TRACTION MODULE PIN DESIGNATIONS -25 WAY CONNECTOR SINGLE PEDAL
4.6.7.1 8 TRACTION MODULE 9 WAY CONNECTOR – SINGLE PEDAL
4.6.7.19 FIELD DIVERT AND INCHING MODULE -SINGLE PEDAL
4.6.7.20 FIELD DIVERT CONTACTOR – SINGLE PEDAL
4.6.7.21 CURRENT SENSOR 390 350 52 00 – SINGLE PEDAL
4.6.7.22 CURRENT SENSOR DESCRIPTION – SINGLE PEDAL
4.6.7.23 ACCELERATOR UNIT – SINGLE PEDAL
4.6.7.24 TRACTION LOCK 1 K4 – SINGLE PEDAL
4.6.7.25 ACCELERATOR UNIT/DIRECTION SELECTION SWITCH AND DIRECTION CONTACTORS – SINGLE PEDAL
4.6.7.26 ACCELERATOR TRANSMITTER 390 360 76 00 – SINGLE PEDAL
4.6.7.27 OUTPUT SIGNALS AT ACCELERATOR TRANSMITTER CONNECTOR (2 – 3) – SINGLE PEDAL
4.6.7.28 ACCELERATOR PEDAL STOP SETTING – SINGLE PEDAL
4.6.8 ELECTRONIC LIFT CONTROL
4.6.8.1 HYDRAULIC MODULE REMOVAL
4.6.8.2 HYDRAULIC MODULE REPLACEMENT
4.6.8.3 INSTALLATION OF THE TRANSISTOR MODULES
4.6.8.4 HYDRAULIC PULSE LTM
4.6.8.5 HYDRAULIC THERMAL SWITCH 2B11
4.6.8.6 HYDRAULIC MODULE PIN DESIGNATION
4.6.8.7 MODULE VOLTAGES TO AND FROM HYDRAULIC CONTROL POT (2B1)
4.6.8.8 HYDRAULIC CONTROL MODULE ADJUSTMENTS
4.6.8.9 HYDRAULIC SYSTEM OPERATING PARAMETERS
4.6.9 COMBINED BATTERY DISCHARGE INDICATOR, HOUR METER, BRUSH WEAR, BRAKE FLUID LEVEL AND MOTOR OVER-TEMPERATURE INDICATOR
4.6.9.1 BATTERY DISCHARGE INDICATOR AND HOUR METER FAULT FINDING
4.6.9.1.1 FAULT ANALYSIS
4.6.9 1.2 FAULTFINDING
4.6.9.1.3 BATTERY DISCHARGE INDICATOR
4.6.9.1.4 BATTERY DISCHARGE INDICATOR WILL NOT RESET
4.6.9.1.5 BATTERY DISCHARGE INDICATOR ALWAYS RESETS TO FULL CHARGE AFTER A BREAK IN THE BATTERY LINE
4.6.9,1.6 NO DISCHARGE – BATTERY DISCHARGE INDICATOR WILL NOT RUN DOWN
4.6.9.1.7 REDUCED HYDRAULIC PERFORMANCE CIRCUIT WILL NOT WORK
4.6.9.1.8 CONTINUOUSLY REDUCED HYDRAULIC PERFORMANCE CIRCUIT WORKS
4.6.9.1.9 REDUCED HYDRAULIC PERFORMANCE CIRCUIT WORKS EARLY
4.6.9.1.10 LEDS DO NOT LIGHT
4.6.9.1.11 HOUR METER
4.6.9.1.12 NO DISPLAY
4.6.91.13 HOUR GLASS SYMBOL DOES NOT FLASH
4.6.9.1.14 HOUR GLASS SYMBOL FLASHES CONTINUOUSLY
4.6.10 POWER STEERING CONTROL
4.6.10.1 POWER STEERING CONTROL
4.6.11 ELECTRICAL MAINTENANCE
4.6.11.1 EARTH FAULTS
4.6.11.2 FITTING AUXILIARY ELECTRICAL EQUIPMENT
4.6.11.3 CABLE RUNS
4.6.11.4 INTERMITTENT FAULTS
4.6.11.5 CABLES
4.6.11.6 CABLES- INSPECTION
4.6.12 FAULT ANALYSIS
4.6.13 FAULT FINDING (DUAL PEDAL)
4.6.13.1 FAULT FINDING (DUAL PEDAL)
4.6.14 LIGHTING, COOLING FANS AND AUXILIARY 12 VOLT CIRCUITS
4.6.15 BRAKE WEAR INDICATOR (OPTIONAL)
CIRCIUT DIAGRAM – DUAL PEDAL
CIRCIUT DIAGRAM – SINGLE PEDAL
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** Model Specification: Lansing Linde Electric Forklift Truck Type 337: E35P, E40P, E48P
** Language: English
** Total Pages: 122
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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