This is the COMPLETE Operating Instructions Manual for the Linde Reachstacker Type 357-03 With Cummins Diesel Engine; Models C4026 CH4, C4026 CH5, C4030 CH4, C4030 CH5, C4230 TL4, C4230 TL5, C4234 TL4, C4234 TL5, C4531 CH4, C4531 CH5, C4531 TL4, C4531 TL5, C4535 TL4, C4535 TL5.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
C4026 CH4
C4026 CH5
C4030 CH4
C4030 CH5
C4230 TL4
C4230 TL5
C4234 TL4
C4234 TL5
C4531 CH4
C4531 CH5
C4531 TL4
C4531 TL5
C4535 TL4
C4535 TL5
Operating Instructions Manual Contains:
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Your type 357 03 reachstacker
Approved applications
Technical note
Truck takeover
Type plates
Reachstacker 357 03
Table of contents
Technical Data
Technical description
Engine
Transmission
Driving cabin, controls, switches
and instruments
Drive axle
Steer axle
Brakes
Safe load system
Working and steering hydraulics
Telescopic boom
Handler
Electrical system
Safety systems and shut down devices
Automatic lubrication system
General view of truck
General view of container handler
Controls and Indicators
Gauges, switches and warning lights
Left-hand control panel (LHP)
Steering column (SC)
Right-hand control panel (RHP)
Driver`s control centre (DCC1)
Load safety system panel (LSSP)
Twistlock indicators (TI)
Combi-handler indicator (CHI)
Cab rear bulkhead (CRB1)
Trouble shooting guides gauges and lights
Safety rules
Wind speed
Operator safety
Safety precautions
Handling fluids and lubricants
Stored hydraulic energy
Operation of Reach stackers in the plant area
Diesel engine emissions
Running-in instructions
Checks and services prior to initial operation*
Daily checks and services*
Your type 357 03 reachstacker
Approved applications
Technical note
Truck takeover
Type plates
Reachstacker 357 03
Table of contents
Technical Data
Technical description
Engine
Transmission
Driving cabin, controls, switches
and instruments
Drive axle
Steer axle
Brakes
Safe load system
Working and steering hydraulics
Telescopic boom
Handler
Electrical system
Safety systems and shut down devices
Automatic lubrication system
General view of truck
General view of container handler
Controls and Indicators
Gauges, switches and warning lights
Left-hand control panel (LHP)
Steering column (SC)
Right-hand control panel (RHP)
Driver`s control centre (DCC1)
Load safety system panel (LSSP)
Twistlock indicators (TI)
Combi-handler indicator (CHI)
Cab rear bulkhead (CRB1)
Trouble shooting guides gauges and lights
Safety rules
Wind speed
Operator safety
Safety precautions
Handling fluids and lubricants
Stored hydraulic energy
Operation of Reach stackers in the plant area
Diesel engine emissions
Running-in instructions
Checks and services prior to initial operation*
Daily checks and services*
Cold start
Stopping the engine
Malfunctions during operation
Load safety system
Start-up indications
Working indications
Lowering the handler after shutoff
Operation
Truck status display screen
Gear shift selection
Driving
Selecting the travel direction
Moving off
Slowing down and stopping
Manual 1st gear selection when stopped
Preselection of 1st gear when travelling
Stopping the truck
Operating the transmission dump
Steering
Service brake
Parking brake
Turning on the lights
Turning on the main beam headlights
Turning on the turn indicator lights
Operating the horn
Turning on the front windscreen wiper
Turning on the front windscreen washer
Operating the rear screen wiper and washer
Operating the top screen wiper and washer
To operate the ventilation and heater system
To operate Climate control*
Fuses
Operating the hazard warning lights
Boom and handler controls
Central control lever (joystick)
Lifting the boom
Lowering the boom
Extending the boom
Retracting the boom
Operating the sideshift
To sideshift left
To sideshift right
Rotating the handler
Rotating the handler clockwise
Rotating the handler anticlockwise
Operating the beam spreader
Locking the twistlocks
Unlocking the twistlocks
Operating the twistlock override
Traversing the cab
To move the cab forward
To move the cab backwards
Raising and lowering the attachment legs CH
Lowering the back legs
Raising the back legs
Lowering the front legs
Raising the front legs
Clamping and unclamping the legs
To clamp the legs
To unclamp the legs
To slope pyle the spreader
To slope pyle the spreader left
To slope pyle the spreader right
Before lifting a load
Load safety indication and warnings
Load diagrams TL
Load diagrams CH
Picking up a container TL
Picking up a container CH
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Jack locations for changing wheels
Wheel change
Removing the drive wheels
Drive axle outer wheel
Drive axle inner wheel
Fitting the drive wheels
Inner drive wheels
Outer drive wheels
Removing the steer wheels
Fitting the steer wheels
Towing
Towing procedure
Releasing the parking brake
Removing the propeller shaft
After towing
Opening the beam locks
Closing the beam locks
Setting the spreader to container width
Operating the twistlocks
Resetting the parking brake
Refitting the propeller shaft
Maintenance
Hoisting the truck
Handler removal
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Work on the boom and the front part of the truck
Inspection and maintenance chart
Checks and maintenance work after the first 50 service hours
Routine maintenance
Clean the truck
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Drain the fuel filter
Prime the fuel system
Check the battery condition
Check the air filter
Renew the safety element
Clean the radiator and oil cooler, check for leaks
Check and clean the climate control filter element
Check the steering lock
Check the central lubrication*
lubricating points
Fill central lubrication* canister with grease
Lubricate slewing ring bearing and gear
Check and lubricate the twistlocks
Check the slewing gearbox and brake oil level
Check and lubricate the leg folding group
Check and lubricate feet at the bottom of each leg
Clean and lubricate steer axle, check the mounting
Check the steer axle hub oil level
Check and lubricate the drive shaft
Check and lubricate boom cylinder, boom pivot and sliding bearings
500 hours service
Check the drive axle mounting
Check the drive axle centre differential oil level Check the drive axle hub oil level
Check the hydraulic system, pumps, valves and lines
Check electric cables, connectors and connections for condition and tightness
Change the transmission oil filter canisters
Change the pilot circuit oil filter
Change the engine oil
Change the engine oil filter canisters
Change the fuel pre-filter with water monitor
Fuel pre filter, draining of condensation water
Renew the fuel filter canister
Check mounting of turbocharger intake pipe
Check the front cab mountings
Check the rear cab mountings
Check and lubricate the handler sliding bearing
Check and lubricate sideshift sliding bearings
Lubricate locking cylinder pin on the handler
Lubricate the sideshift cylinder bearings
Check and tension drive-belts
Coolant pump drive
Alternator drive
Renew hydraulic tank air filter
Engine Diagnostic System Check
1000 hours service
Renew the working hydraulic system oil suction filters
Renew the brake hydraulic system oil suction filter
Change the air filter element,check the vacuum switch
Renew the brake hydraulic system oil pressure filter
Renew the transmission oil and clean the filter screen
Check the engine mountings
Check transmission mountings
Check the cooling system for leaks
and tightness
Check the parking brake condition
and mounting
Lubricate handler extension
cylinder bearing pads
Check the intake and exhaust system for
leaks and tightness
Change the drive axle centre
differential oil
Change the drive axle centre hub oil
Change the steer axle centre hub oil
2000 hours service
Renew engine coolant
Change the coolant filter
Check the condition of structured components
Check valve clearances
Renew the brake hydraulic system oil
Change the fuel tank breather filter
3000 hours service
Clean the hydraulic tank pre-filter
Renew handler slewing brake and gearbox oil
Check, renew hydraulic oil of working hydraulic system
Renew the safety element
General overall check
5000 hours service
Renew the twistlocks
Check the handler extension cylinder bearing pads
6000 hours service
Check the vibration damper
Check the fan drive idley pulley assembly
Fan hub, belt driven
Flushing the cooling system
Check the turbocharger
Check the radial bearing clearance
Check the axial clearance
Renew the lift chains
Inspection and maintenance data
Fuel and oil recommendation
Oil grades
Gear oil
Transmission oil (drive axle)
Transmission oil (handler slew gearbox and brake)
Hydraulic oil for working hydraulics
Hydraulic oil analysis
Hydraulic oil
(brake system, brake cylinder)
Hydraulic oil additives (brake system)
Multipurpose grease
Handler ring gear grease
General lubricating oil
Battery grease
Central lubrication
Coolant
Diesel fuel
Troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
Circuits
Electrical circuit
Hydraulic circuit
Elme spreader electrical circuit
Elme spreader hydraulic circuit
Brake circuit
Index
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** Model Specification: Linde C4026 CH4, C4026 CH5, C4030 CH4, C4030 CH5, C4230 TL4, C4230 TL5, C4234 TL4, C4234 TL5, C4531 CH4, C4531 CH5, C4531 TL4, C4531 TL5, C4535 TL4, C4535 TL5 Reachstacker 357-03 Series
** Language: English
** Total Pages: 148
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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