This is the COMPLETE Operating Instructions Manual for the Linde Container Handler Type 318; models C90-5, C90-6, C90-7, C90-8.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
C90-5
C90-6
C90-7
C90-8
Operating Instructions Manual Contains:
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1. Introduction
Your Linde truck
Technical description
Intended use
Improper use
Symbols used
Commissioning
Truck takeover
EC declaration of conformity
2. Safety
Safety rules
Safety rules
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
Frequency characteristic for human body vibrations
Frequency characteristic for human body vibrations
Noise emission data
Noise emission data
3. Overview
General view
Type plates
Composite instrument and light switches
Controls and indicators – single pedal cab
Controls and indicators – twin pedal cab
4. Operation
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Mirrors
Beginning operation
Opening the right hand side window
Emergency exit
Setting the clock
Cab interior light
Hazard warning lights*, Turn indicators lights*, Horn
Heater, Climate control
Adjusting the driver’s seat
To turn on the road lights*
Operating the windscreen wipers*
Filling the windscreen washer bottle
Control levers (joysticks)
Engine Access
Engine oil level check
Checking the fuel
Checking the coolant level in the reservoir
Check the tyres for damage and foreign objects
Battery access – opening
Isolating the battery
Fuses
Working hydraulics filter panel – removal
Hydraulic system: oil level check
Final drive oil level check
Starting the engine – double pedal models
Driving – Double pedal models
Stopping the engine – double pedal models
Starting the engine – Single pedal models
Driving – single pedals
Stopping the Engine – Single pedal models
Malfunctions during operation
Steering
Braking system
Installation of additional equipment
Before lifting a load
Double container handling – operation*
Lifting a load
Travelling with load
Depositing the load
Before leaving the truck unattended
Trailer coupling
Locations for jacks when changing wheels
Towing
Measures before taking the truck out of operation
Putting the truck back into operation
Optional equipment
5. Maintenance
General remarks
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
General information
Work on the mast and the front part of the truck
Filling capacity/rated values
Fuel and oil recommendations
Diesel fuel
Check the condition of structured components
Truck welds inspection
Checks – various
Inspection and maintenance schedule
As required Service plan
50 h Service plan
500 h Service plan
1000 h Service plan
2000 h Service plan
3000 h Service plan
5000 h Service plan
6000 h Service plan
Engine
Engine oil level check
Change the engine oil (every 12 months minimum)
Clean the fuel filter
Change the fuel pre-filter with water monitor
Check the condition of the V-belt
Check the condition of the drive belt
Check the cooling fan belt tensioner
Check the engine mounting for condition and security
Check intake and exhaust systems for leaks and security
Check the air filter
Renew the safety element
Check coolant strength
Renew engine coolant
Clean the radiator and oil cooler, check for leaks
Check the vibration damper
Replace the toothed belt and idler pulley
Check valve clearances
Gearbox .
Final drive oil level check
Change final drive hub oil
Chassis bodywork and fittings
Clean the truck
Check seat belt for condition and correct operation*
Mirrors
Check the tyres for damage and foreign objects
Check the cab mountings
Chassis frame
Check the security of the axle clamp and drive motors
Clean and lubricate the steer axle
Controls .
Brake control mechanism
Check the parking brake for proper operation
Electrics
Check the batteries
Hydraulics
Check the hydraulic tank breather filter
Hydraulic system: oil level check
Renew hydraulic oil of working hydraulic system
Renew the main hydraulic system oil return line filters
Check the tension of double hoses
Load lift system
Lubricate the mast and tilt cylinder pivots
Lubricate the spreader
Check and adjust mast chains, lubricate with chain spray
Renewing the lift chains (at least every 6000h, 3 years and when 3% stretch has been attained)
Renewing the twistlocks
Troubleshooting
Troubleshooting guide (Diesel engine)
Troubleshooting guide (Hydraulic system)
User manual feedback
User manual improvement record
Annex
6. Technical data
Technical Data
7. Circuit diagrams
Cummins engine electrical circuit drawing
Cummins fault code list
Electrical Circuit
Elme electrical circuit
Elme hydraulic circuit
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** Model Specification: Linde C90-5, C90-6, C90-7, C90-8 Container Handler 318 Series
** Language: English
** Total Pages: 232
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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