This is the COMPLETE Operating Instructions Manual for the Linde Electric Forklift Truck Type 335-02; Models E14-02, E16-02, E16C-02, E18C-02, E16P-02, E18P-02, E20P-02.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
E14-02
E16-02
E16C-02
E16P-02
E18C-02
E18P-02
E20P-02
Operating Instructions Manual Contains:
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Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emissions levels
Frequency characteristic for human body vibrations
Technical description
Drive
Steering
Hydraulic system
Operation
Brakes
Handbrake
Brush monitor
Electrical system
General view of truck
Controls and indicators
Combined instrument
Hour meter
Battery discharge indicator
Beginning operation
Safety rules
Important safety information
Handling fluids and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Checks and services prior to initial operation of the truck
Daily checks
Daily checks and servicing before operation
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Checking the battery charge
Charging the battery
Connecting the battery to a suitable external charger
Battery: condition, electrolyte level and specific gravity
Battery change
Battery removal with a crane
Checking the brake fluid level
Check tyre pressure on combined steer axle
Check tyre pressure on close coupled steer axle
Adjusting the driver`s seat
Adjusting the swivel seat*
Adjusting armrest of the driver`s seat
Applying the seat belt
Opening the seat belt
Pull the emergency isolator button
Pull the emergency isolator button
Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing the direction of travel
Malfunctions during operation
Single-pedal model
Steering system
Steering
Braking system
Service brake, electric brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
Engaging the handbrake
Releasing the handbrake
Central control lever (joystick) operation of mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Installation of additional equipment
Turning on the front working lights
Turning on the rear working lights
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Switching on the lights
Switching on the hazard warning light
Turning on the directional indicators
Electric heater
Heater controls
Truck Data Management (LFM)
Truck data acquisition
Condition code
Truck data acquisition – default setting (PIN number and condition code)
Truck data acquisition – special setting (PIN number) .
Operating the horn
Removing, installing the rubber cover (E 14)
Removing, installing the electric compartment cover (E 16, E 16 C, E 16 P, E 18 C, E 18 P, E 20 P)
Fuses
Checking, renewing the fuses
Fuses (option)
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Tow coupling
Forced opening of overhead guard if Bowden cable faulty
Transport, Hoisting the truck
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Jack Locations
Changing the rear wheels
Changing the front wheels
Mast removal
Towing instructions
Towing procedure
Tilting the mast manually
Lowering the forks manually
Relieving pressure in auxiliary hydraulic system
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate rear windscreen (special equipment)
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Maintenance intervals
Mast versions
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chain
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Renew the carbon brushes
Lubricate the combined steer axle, mast and tilt cylinder bearings
Other cleaning and greasing work
Inspection and maintenance every 500 or 1000 hours or annually
Clean the closed-coupled steer axle
Clean the combined steer axle
Lubricate the combined steer axle
Checking the hydraulic oil level
Clean the left and right wheel drive motors, the power steering and working hydraulics pump motor
Inspect the joystick boot
Clean the traction and pump motor fans
Clean the digital control
Lubricate the mast and tilt cylinder pivots
Sideshift: Clean, grease and check the mounting
Check the electric cables, cable connectors and
connections for condition and tightness
Check the braking system
Check the brake linings
Check the working and steering hydraulics for leaks
Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and steer axle
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Mast, lift chain and end stops: condition, mounting and function
Adjust the lift chain length and lubricate with chain spray
Check the pretension of double hoses if attachments are fitted
Check and oil the pedal and travel control linkage pivots and overhead guard lock
Retighten the mast fastening bolts
Check the fork quick-releases and fork stops
Check the contactors
Change the wheel drive oil
Visual check of the traction and pump motor brushes
Check the condition of the antistatic ribbon
Renew the breather filter
Renew the pressure filter
Renew the suction filter
Check the wheel drives for oil leaks
Inspection and maintenance every
3000 hours or every 2 years
Renew the hydraulic oil
Renew the brake fluid
Change the wheel drive oil (with wheels mounted)
Change the wheel drive oil (with wheels removed)
Inspection and maintenance specifications
Lubricant recommendations
Hydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Battery grease
Chain spray
Brake fluid
Vaseline
Troubleshooting guide (hydraulic system)
Electric circuit diagram (standard equipment)
Electric circuit diagram (options)
Hydraulic schematic
Index
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** Model Specification: Linde E14-02, E16-02, E16C-02, E18C-02, E16P-02, E18P-02, E20P-02 Electric ForkLift Truck 335-02 Series
** Language: English
** Total Pages: 98
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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