This is the COMPLETE Operating Instructions Manual for the Linde Explosion Protected Electric Forklift Truck E336-02 Series; Models E20-02, E25-02, E30-02.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
E 20-02 EX
E 25-02 EX
E 30-02 EX
Operating Instructions Manual Contains:
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Foreword
Proper usage
Unapproved use
Description of use and climatic conditions
Receiving the industrial truck
EC declaration of conformity
Description
Type plates
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Drive
Steering
Hydraulic system
Operation
Brakes
Handbrake
Brush monitor
Check the insulation resistance
Insulation resistance warning
Insulation resistance fault
Wheels
Electrical system
General view of truck
Controls and indicators
Composite instrument
Hour meter
Battery discharge indicator
Indicator lights
Overheating warning light
Reverse direction warning light
Insulation monitor indicator light
Motor brush warning light
Beginning operation
Safety rules
Specialist
Safety information
Operation of industrial trucks in the plant area
Handling fluids and lubricants
Periodic safety inspection
Explosion protection inspection
Running-in instructions
Daily checks and services before operation
Checks and services prior to initial operation of the truck
Daily checks
Tighten the wheel fasteners
Check the condition for leakage resistance of the tyres
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Disconnecting the battery plugs
1st version
2nd version
Connecting the battery plugs
1st version
2nd version
Checking the battery state of charge
Charging the battery
Connect the battery to a suitable external charger
Check the condition, electrolyte level and specific gravity of the battery
Battery change
Battery removal with a crane
Adjusting the driver`s seat
Applying the seat belt
Opening the seat belt
Turning on the key switch
Turning off the key switch
Check the braking system
Check the horn
Depress emergency isolator button
Unlock emergency isolator button
Inspect the forks
Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing the direction of travel
Malfunctions during operation
Single-pedal model
Steering system
Steering
Braking system
Service brake, electric brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
To engage the handbrake
To release the handbrake
Operating the horn <g
Wiper operation
Operating the manual wiper <g
Operating the electric wiper <g
Turning the wiper on
Turning the wiper off
Turn signal lever <g)
Turning on the turn signal lights
Lighting <g
Turning on the lighting
Turning on the spotlight
Flasher
Stop lights
Fuses
Energy-saving feature
Opening the electrical compartment cover
Closing the electrical compartment cover
Control lever (joystick) for mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Wheel change
Jack locations
Changing the rear wheels
Changing the front wheels
Transport, Hoisting the truck
Transport with lorry or low-bed trailer
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Towing instructions
Towing the truck
Towing procedure
Mast removal
Tilting the mast manually
Lowering the fork carriage manually (Ex protection zone 2)
Lowering the fork carriage manually (Ex protection zone 1)
Tow coupling
Forced opening of overhead guard
without Bowden cable
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Disposal of old vehicles
Maintenance
General information
Mast versions
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chains
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Check the security of the hydraulic oil tank
Check the insulation monitor
Renew the motor brushes
Lubricate the steering axle, mast and tilt cylinder bearings
500-hour inspection and maintenance
Clean the steering axle
Lubricate the steering axle
Lubricate the mast and tilt cylinder bearings
Sideshift: Clean, grease and check for security
Tighten the mast fastening bolts
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Check the mounting of the counterweight, electric motors, chassis, reduction gears, overhead guard and steer axle
Check the braking system
Check the working and steering hydraulic pumps, valves and lines for leaks
Clean the left and right wheel traction motors, the power steering and working hydraulics pump motor
Check the motor brushes, renew if necessary
Check the hydraulic oil level
Check and oil the pedal and travel control linkage pivots and overhead guard lock
Check the electric cables, cable connectors and connections for condition and tightness
Check the contactor tips <g
Change the reduction gear oil
Mast, lift chain and end stops:
Check for condition, security and proper operation
Adjust the lift chain length, lubricate the lift chain with chain spray
Check the forks and fork quick-releases
Check the pre-tension of double hoses if attachments are fitted
Renew the hydraulic system breather, suction and pressure filters
1500-hour inspection and maintenance
Renew the breather filter
Change the pressure filter
Renew the suction filter
Check the reduction gearboxes for oil leaks
3000-hour inspection and maintenance
Renew the hydraulic oil
Change the oil in the reduction gearboxes
Inspection and maintenance data
Lubricant recommendations
Hydraulic oil
Bio-hydraulic oil
Lubricating grease
Battery grease
Gear oil
Chain spray
Vaseline
Troubleshooting guide
Hydraulic schematic for working and steering hydraulics
Wiring diagram
Optional equiment
Index
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** Model Specification: Linde E20-02, E25-02, E30-02 Explosion Protected Electric Forklift Truck 336-02 Series
** Language: English
** Total Pages: 96
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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