This is the COMPLETE Operating Instructions Manual for the Linde Electric Lift Truck 387 Series; Models E20, E25, E30, E35.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
E20
E25
E30
E35
Operating Instructions Manual Contains:
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1. Introduction
Your industrial truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Receiving the industrial truck
Legal requirements for placing on the market
Service plan before initial commissioning
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Emergency exit with attached rear window
Handling consumables
Competent person
Regulations
Fit attachments
Fork carriage emergency lowering
Fork carriage emergency lowering for trucks with an elevated driver’s compartment
3. Overview
Identification plate
Truck overview
Operating devices
Display unit
Switch panel
4. Operation
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the driver’s seat
Adjusting the steering column
Setting the time
Seat belt
Switching the truck on and off
Driving (dual-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Horn
Joystick —Central-lever operation
Joystick — Single-lever operation
Emergency off switch
Special equipment
Adjusting the driver’s seat equipped with air suspension
Adjusting the driver’s seat with rotating device
Mast positioning
Steering angle display
Lift height restriction
Lifting system and attachments (single-lever operation with 3rd auxiliary hydraulics)
Depressurisation
Lighting
BlueSpot
Windscreen wipers
Window heater
Heating system
Linde Forklift Data Management (LFM)
Integrated charger
Working under load
Before load pick up
Adjust fork arm distance
Load pick up
Driving under load
Setting down loads
Towing device
Before exiting the truck
Parking the truck securely
Loading / Transporting
Removing the lift mast
Driving without the lift mast
Crane loading
Transportation by lorry or low loading trucks
5. Maintenance
General remarks
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
One-off service plan after 1000 hours
Service plan for every 1000 hours
Service plan for every 3000 hours
Service plan for every 6000 hours
Gearbox
Checking the planetary transmission oil level
Checking the planetary transmission for leaks
Changing the oil in the planetary transmission
Chassis, bodywork and fittings
Checking the mountings
Cleaning the industrial truck
Opening and closing the battery hood
Checking the condition and correct function of the seat belt
Check the tilt cylinder bearings for wear
Check and oil other bearings and joints
Other cleaning and greasing
Filling up the washer system / water tank
Chassis frame
Checking the tyres
Checking the condition of the antistatic belt
Wheel change
Tightening the wheel fastenings
Cleaning and lubricating the combined axle
Checking the drive axle heat sinks for contamination, cleaning if necessary
Operating devices
Checking the brake system
Check bellows on joystick
Checking and oiling the pedal group and linkage
Electrics / Electronics
Checking the battery charge status
Charging the battery
Charging the battery using an external battery charger
Active charging ventilation unit
Battery replacement
Battery replacement — truck with elevated driver’s compartment
Checking the main contactor
Adjusting the accelerator
Checking the fans for function and contamination, and cleaning if necessary
Checking the condition and secure positioning of electric cables, cable connectors and connections
Hydraulics .
Checking oil level for hydraulic system
Checking the hydraulic system for leaks
Changing the hydraulic oil
Checking the breather filter for leaks
Changing the breather filter
Checking the control unit for correct function
Replacing the high-pressure filter
Changing the suction filter
Check the tension of double hoses
Load lift system
Lift mast/protection
Tightening the lift mast/ mountings
Lift mast — cleaning the chain and applying chain spray
Lift mast — adjusting the chain
Lift mast, chains, lift cylinder and end stops:Checking the mountings, condition and function
Check fork arms and arm safety devices
Cleaning and lubricating the sideshift (special equipment), checking the fastening
Checking the sideshift (special equipment) for wear
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Checking the fork prong positioner (special equipment) for wear
Self-help
Malfunctions during operation
Fuses – Basic equipment
Fuses -Special equipment
Diagnostic connector
Towing
Shutting down the industrial truck
Disposal of old trucks
6. Technical data
Type sheet E 20/500, as at 01/2012
Type sheet E 20/600H, as at 01/2012
Type sheet E 25/500, as at 01/2012
Type sheet E 25/600 H, as at 01/2012
Type sheet E 25/500 L, as at 01/2012
Type sheet E 25/600 HL, as at 01/2012
Type sheet E 30/500, as at 01/2012
Type sheet E 30/500 L, as at 01/2012
Type sheet E 30/600 H, as at 01/2012
Type sheet E 30/600 HL, as at 01/2012
Type sheet E 35/500 L, as at 01/2012
Type sheet E 35/500 HL, as at 01/2012
Type sheet E 30/600 HL, elevated driver’s compartment, as at 12/2012
Truck configuration
Tyre variants andrim sizes
Load capacity diagrams
Lift mast data
Lift mast data 387 series elevated driver’s compartment
Additional capacity rating plate for attachments
Vibration characteristics for bodily vibrations
Noise emission values
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** Model Specification: Linde E20, E25, E30, E35 Electric ForkLift Truck 387 Series
** Language: English
** Total Pages: 300
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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