This is the COMPLETE Operating Instructions Manual for the Linde Explosion Protected Electric ForkLift Trucks 387 Series; Models E25 Ex, E25L Ex, E30 Ex, E30L Ex, E35L Ex.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
E25 Ex
E25L Ex
E30 Ex
E30L Ex
E35L Ex
Operating Instructions Manual Contains:
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1. Introduction
Your industrial truck
Intended use
Impermissible use
Basic information on explosion protection
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Emergency exit with attached rear window
Handling consumables
Operating company
Qualified person
Regulations
Instructions for fitting attachments
Fork carriage emergency lowering
3. Overview
Truck overview
Truck view rear
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Overview
Checking the tyres
Standard equipment
Entering and exiting the truck
Adjusting the driver’s seat
Adjusting the steering column
Setting the time
Resetting the display
Seat belt
Switching the truck on and off
Driving (dual-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Horn
JoystickCentral lever operation
Joystick — single lever operation
Emergency off switch
Special equipment
Steering angle display
Driving speed reduction via a switch
Joystickwith 3rd auxiliary hydraulics
Depressurisation
Windscreen wipers
Working with a load
Before load pick up
Adjust fork arm distance
Picking up a load
Driving under load
Setting down loads
Towing device
Before exiting the truck
Parking the truck securely
Loading/transporting
Dismantling the lift mast
Driving without lift mast
Crane loading
Transportation by lorry or low loading trucks
5. Maintenance
General remarks
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan after 50 hours – after 3 months at the latest
Service plan every 500 hours – after 6 months at the latest
Service plan every 1000 hours – after a year at the latest
Service plan every 2000 hours – after 2 years at the latest
Gearbox
Checking the planetary transmission oil level
Checking the planetary transmission for leaks
Changing the oil in the planetary transmission
Chassis, bodywork and fittings
Checking the mountings
Cleaning the industrial truck
Opening and closing the battery hood
Checking the condition and correct function of the seat belt
Check the tilt cylinder bearings for wear
Checking and oiling other bearing points and joints
Other cleaning and greasing
Chassis frame
Checking the tyres(Air pressure, size, rims)
Changing wheels
Tightening the wheel fastenings
Cleaning and lubricating the combined axle
Checking the drive axle heat sinks for contamination, cleaning if necessary
Operating devices
Checking the brake system
Check bellows on joystick
Checking and oiling the pedal group and linkage
Electrics/electronics
Checking the battery charge status
Charging the battery
Battery replacement
Checking the pressure-tight boxes
Checking the main contactor
Tightening the connections of the power electronics
Adjusting the accelerator
Hydraulics
Checking the oil level of the hydraulic system (hydraulic tank)
Checking the hydraulic system for leaks
Changing the hydraulic oil
Checking the breather filter for leaks
Changing the breather filter
Checking the control unit for correct function
Replacing the high-pressure filter
Changing the suction filter
Check the tension of double hoses
Load lift system
Working on the lift mast and at the front of the truck
Tightening the lift mast fastening
Cleaning the lift mast chain and spraying with chain spray
Adjust lift mast chain
Checking the mounting, condition and correct function of lift mast, lift mast chains, lift cylinders and end stops
Checking the load fork
Special equipment
Filling up the washer system/water tank
Cleaning and lubricating the sideshift (special equipment), checking the fastening
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Checking the slide guides on the sideshift (special equipment) for wear
Self-help
Malfunctions during operation
Fuses
Diagnostic connector
Towing
Shutting down the truck
Disposal of old trucks
6. Technical data
E 25/500 Ex type sheet, as at 08/2012
E 25/500 L Ex type sheet, as at 08/2012
E 30/500 Ex type sheet, as at 08/2012
E 30/500 L Ex type sheet, as at 08/2012
E 35/500 L Ex type sheet, as at 08/2012
Truck configuration
Load capacity diagrams
Lift mast data
Additional capacity rating plate for attachments
Vibration characteristics for bodily vibrations
Noise emission values
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** Model Specification: Linde E25, E25L, E30, E30L, E35L Explosion Protectd Electric forklift truck 387 Series
** Language: English
** Total Pages: 198
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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