This is the COMPLETE Service Training Manual for the Linde Electric Lift Truck Series 336-02 Explosion Protected: E20, E25, E30. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
E20 Ex
E25 Ex
E30 Ex
Service Training Manual Contains:
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General information
Instructions
Explosion protection measures in respect of the truck
Traction motors
Pump motor
Battery
Safety measures
Marking
Commissioning
Installation and replacement of batteries
Operation and charging
Maintenance, repair
Environmental conditions
Battery plug-in unit
Design of battery connector
Design of battery coupling
Dismantling of Battery plug-in unit to line connection
Dismantling of battery coupling
Installation of battery coupling
Dismantling the Battery connector
Mounting the Battery connector
Wheels
Electrical Installation
Brake
Fork arms
Indicator instruments
Tightening torques for covers of flameproof enclosures
Special tools
1 Drive – traction motor
1.1 Traction motor
1.1.1 Technical data
1.1.2 General
1.1.3 Checking the carbon brush wear of the traction motors, replacing the carbon brushes
1.1.4 Cleaning of the traction motors
2 Drive – Gearbox
2.1 Removing and installing the drive axle
2.2 removing the driving axle and cleaning the traction motors
3 Truck design
3.1 Driver seat
3.1.1 Checking the leakage resistance of the driver seat
4 Steering system and wheels
4.1 Servostat
4.1.1 Curve sensor
4.1.2 Driving wheels
4.1.3 Checking the leakage resistance of the driving wheels
5 Operator’s control ele-ments
5.1 Truck speed controller, Replacement of truck speed controller
6 Electric system
6.1 Flameproof enclosures
6.1.1 Maintenance of flameproof enclosures
6.1.2 Control housing Zone 1
6.1.3 Flameproof enclosure for voltage transfomrer Zone 1
6.1.4 Control housing Zone 2
6.1.5 Flameproof enclosure for voltage transformer Zone 2
6.1.6 Flameproof enclosure intrinsic safety Zone 2
6.1.7 Checking the PG-glands for their sealing effect
6.1.8 Checking the condition and firm seat of electric lines
6.2 Checking the insulation resistance of the electric system
6.2.1 Procedure / determination of limit values for insulation monitoring in potentially explosive atmospheres
6.2.1.1 General information
6.2.2 Checking the insulation resistance of the electric system
6.3 Intrinsically safe circuits
6.4 Switch amplifier -function and description (Design in accordance with 94/9EC)
6.4.1 General circuit diagram of a switch amplifier
6.4.2 Performance test of the switch amplifiers
6.4.3 Replacement of switch amplifiers
6.5 Zener barrier, Function and description (designed in accordance with 94/9EC)
6.5.1 Terminal markings of Zener barrier
6.5.2 General circuit diagram of Zener barrier
6.5.3 Checking the internal resistances of the Zener barriers
6.6 Voltage supply
6.7 Monitoring unit 1 V1 and Enable signal
6.8 Insulation monitoring (94/9/EC)
6.8.1 Checking the insulation monitoring system 3V3
6.8.2 Circuit diagram of insulation monitoring system
6.9 Terminal assignmentXI
6.9.1 Terminal assignmentXZI transformer housing – AUX.
6.9.2 Terminal assignment X2 – intrinsic safety
6.10 Circuit diagram
6.10.1 traction control
6.10.2 Voltage transformer, Thermal protection, composite instrument
6.10.3 Lift control
6.10.4 Traction control and insulation monitoring
6.10.5 Lighting and aux. electric system
6.11 Schematic drawing of individual components in the flameproof enclosures – Zone 1
6.11.1 Control housing – (top view)
6.11.2 Control housing (side view)
6.11.3 Flameproof enclosure – voltage transformer (Side view)
6. 11.4 Flameproof enclosure – voltage transformer (top view)
7 Working hydraulics
7.1 General information
7.2 Maintenance and emergency functions of working hydraulics
7.2. 1 Manual tilting of the mast
7.2.2 Lowering the fork carrier manually, category 2 G (Zone 1)
7.2.3 Lowering the fork carrier manually, category 3G (Zone 2)
7.2.4 Removal and installation of Hydraulic control valve (Zone 1 )
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** Model Specification: Linde Electric Lift Truck Series 336-02 Explosion Protected: E20, E25, E30
** Language: English
** Total Pages: 118
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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