This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck Type 359; Models H100-600, H120-1200, H120-600, H140-1200, H140-600, H160-1200, H160-600, H180-600.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H100-600
H120-1200
H120-600
H140-1200
H140-600
H160-1200
H160-600
H180-600
Operating Instructions Manual Contains:
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1. Introduction
Your 359 Forklift Truck
Technical Description
Intended use
Improper use
Symbols Used
Commissioning
Truck takeover
EC declaration of conformity
2. Safety
Safety Rules
Do not operate with guards removed
Park Brake
Malfunctions
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
3. Overview
General view of Truck
Type Plates
Composite instrument and light switches
Controls and indicators – single pedal cab
Controls and indicators – twin pedal cab
4. Operation
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Mirrors
Beginning operation
Opening the right hand side window
Setting the clock
Cab interior light
Hazard warning lights*, Turn indicators lights*, Horn
Heater, Climate control
Adjusting the driver’s seat
Optional equipment
To turn on the road lights*
Operating the windscreen wipers*
Filling the windscreen washer bottle
Programmable mast positioning*
Control levers (joysticks)
Engine Access
Engine oil level check
Checking the fuel
Checking the coolant level in the reservoir
Tyres – check condition and pressure
Battery access – opening
Isolating the battery
Opening the fuse box cover
Fuses
Working hydraulics filter panel – removal
Hydraulic system: oil level check
Final drive oil level check
Starting the engine – double pedal models
Stopping the engine – double pedal models
Driving – double pedal models
Starting the engine – Single pedal models
Stopping the Engine – Single pedal models
Driving – single pedals
Tilting the cabin
Malfunctions during operation
Steering
Braking system
Installation of additional equipment
Mast, lifting device and attachment controls
Operating optional attachments
Before lifting a load
Lifting a load
Travelling with load
Depositing the load
Before leaving the truck unattended
Loading
Trailer coupling
Locations for jacks when changing wheels
Towing
Hoisting the truck
Emergency exit
Measures before taking the truck out of operation
Putting the truck back into operation
5. Maintenance
General remarks
General information
Filling capacity/Rated values
Fuel and oil recommendations
Diesel fuel
Check the condition of structured components
Truck welds inspection
Checks – various
Inspection and maintenance schedule
Service plan as required
50 h Service plan
500 h Service plan
1000 h Service plan
2000 h Service plan
3000 h Service plan
6000 h Service plan
Engine
Engine oil level check
Change the engine oil (every 12 months minimum)
Clean the fuel filter
Change the fuel pre-filter with water monitor
Check the condition of the V-belt
Check the condition of the drive belt
Replace the toothed belt and idler pulley
Check the cooling fan belt tensioner
Check the engine mounting for condition and security
Check the air filter
Renew the air filter element
Replacing the air filter safety element
Checking the coolant level in the reservoir
Check coolant strength
Renew engine coolant
Check the vibration damper
Clean the radiator and oil cooler, check for leaks
Check intake and exhaust systems for leaks and security
Check valve clearances
Gearbox
Final drive oil level check
Change final drive hub oil
Chassis bodywork and fittings
Clean the truck
Mirrors
Check seat belt for condition and correct operation*
Check the tyres for damage and foreign objects
Tighten the wheel nuts
Tyres – check condition and pressure
Check the cab mountings
Chassis frame
Check the security of the axle clamp and drive motors
Clean and lubricate the steer axle
Controls
Check the parking brake for proper operation
Brake control mechanism
Electrics
Check the battery / batteries.
Hydraulics
Hydraulic system: oil level check
Check the hydraulic tank breather filter
Renew the main hydraulic system oil return line filters
Renew hydraulic oil of working hydraulic system
Load lift system
Lubricate the mast and tilt cylinder pivots
Lubricate fork carriage cylinder bearings
Check the tension of double hoses
Check and adjust mast chains, lubricate with chain spray
Renewing the lift chains (at least every 6000h, 3 years and when 2 % stretch has been attained)
Troubleshooting
Troubleshooting guide (Diesel engine)
Troubleshooting guide (Hydraulic system)
User manual feedback
User manual improvement record
Troubleshooting
Troubleshooting guide (Diesel engine)
Troubleshooting guide (Hydraulic system)
Annex
6. Technical data
Datasheet
359 Datasheet
359 Datasheet
Mast variations
Technical Data
7. Circuit diagrams
Electrical circuit diagrams
Cummins fault code list
Hydraulic circuit diagrams
Hydraulic circuit
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** Model Specification: Linde H100-600, H120-1200, H120-600, H140-1200, H140-600, H160-1200, H160-600, H180-600 Forklift Truck 359 Series
** Language: English
** Total Pages: 212
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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