This is the COMPLETE Operating Instructions Manual for the Linde Forklift Trucks Type 350-03 with L.P.G. Engine; models H12T-03, H16T-03, H18T-03, H20T-03.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H12T-03
H16T-03
H18T-03
H20T-03
Operating Instructions Manual Contains:
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Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
LHC control
Brakes
Steering
Electrical system
General view of truck
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Experts
Safety instructions for the LPG system
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Opening the bonnet
Closing the bonnet
Check the engine oil level
Checking the LP gas level
Check the coolant level in recovery tank
Visual, olfactory inspection of LPG system
Changing the LPG cylinder
Filling the LPG tank
Check the tyre inflation pressure
Adjusting the operator seat
Opening the gas cylinder or gas tank shutoff valve
Operation
Applying the seat belt
Opening the seat belt
Starting the engine
Stopping the engine
Closing the gas cylinder or LPG tank shutoff valve
Malfunctions during operation
Driving
Forward travel
Reverse travel
Changing the travel direction
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Stop pedal
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments .
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of additional equipment
Switching on the front working lights
Switching on the rear working lights
Switching on the lights
Switching on the hazard warning lights
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Operating the turn indicator lights
Heater
Turning on the heater (version 1)
Fan motor fuse
Turning on the heater (version 2)
Operating the horn
Truck Data Management
Truck data acquisition
Condition code
Truck data acquisition – default setting (PIN number and condition code)
Truck data acquisition – special setting (PIN number)
Fuses
Check fuses, renew if required
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Parking the truck
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Catalytic converter, unregulated
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Release the multiple disc brake
Open hydraulic pump pressure-relief valves
After towing
Reset brake
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Disposal of old vehicles
Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Lift mast types
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Inspection and maintenance after the first
50 service hours
Inspection and maintenance schedule
Inspection and maintenance as required
Clean the lift truck
Clean and spray the lift chains
Clean the air filter
Clean with compressed air
Check the dust ejection valve
Check the mounting of the hydraulic oil tank
Clean the prefilter
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Clean the radiator and hydraulic oil cooler, check for leaks
Lubricate the steer axle, mast and tilt cylinder bearings
Check the ignition timing
Adjust the ignition timing
Check seat belt for condition and proper operation
500-hour inspection and maintenance
Grease the mast and tilt cylinder bearings
Clean and grease the steer axle
Sideshift: Clean, grease and check the mounting
Check the hydraulic system oil level
Check electric cables, cable connectors and connections for condition and tightness
Battery: Check condition, electrolyte level and specific gravity
Check the LPG system for damage and for leaks with leakage spray
Change the LPG filter
Renew the engine oil
Drain the engine oil
Renew the engine oil filter
Top up the engine oil
Check and oil other pivots and joints
Check the coolant strength
Check and oil the pedals, the travel and engine control linkage
Check the tension and condition of the alternator and coolant pump drivebelt
Tighten the alternator and coolant pump drivebelt
Renew the spark plugs
Check the tension and condition of the toothed belt, renew if necessary
Check the CO contens in the exhaust gas
Check the mounting of the counterweight, overhead guard, steer axle and drive axle
Retighten the mast fastening bolts
Catalytic converter: Check the basic adjustment of the LPG system
Check the mast, lift chains, lift cylinders and stops for condition, mounting and operation
Adjust the lift chain length, lubricate with chain spray
Clean the radiator and hydraulic oil cooler
Check the forks and fork quick-releases
Check the tension of double hoses when attachments are fitted
1000-hour inspection and maintenance
Renew the air filter element, check the vacuum switch .
Check the mounting of the engine and engine support for condition and security
Check the hydraulic system, drive axle, pumps, valves and lines for leaks
Check the air intake and exhaust pipes for leaks
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the parking brake
Clean the evaporator/pressure regulator
Check the LPG mixer adjustment
2000-hour inspection and maintenance
Check the distributor and ignition cables
3000-hour inspection and maintenance
Renew the coolant
Renew the alternator and coolant pump drivebelts
Renew the toothed belt
Renew the hydraulic oil
Renew the high-pressure hoses
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
Fuel gas
Troubleshooting guide (LPG engine)
Troubleshooting guide (hydraulic system)
Electric circuit diagram (standard equipment)
Electric circuit diagram (options)
Electric circuit diagram (Truck Data Management)
Hydraulic schematic
Index
Safety rules for LP gas (excerpt)
Safety precautions for transistorised ignition systems
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** Model Specification: Linde H12T-03, H16T-03, H18T-03, H20T-03 LPG Forklift Truck 350-03 series
** Language: English
** Total Pages: 114
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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