This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck 391-01 Series with Diesel Engine; Models H14D, H16D, H18D, H20D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered Models:
H14D
H16D
H18D
H20D
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Truck overview
Operating elements
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the driver’s seat
Adjusting the steering column
Setting the clock
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch
Joystick with single lever operation and toggle switch-controlled 3rd auxiliary hydraulics
Depressurisation
Adjusting the driver’s seat equipped with air suspension
Adjusting the driver’s seat with rotating device
Driver’s cabin
Lighting
BlueSpot
Windscreen wiper
Window heater
Heating system, air conditioning
Regenerating the particle filter
Regenerating the changing particle filter
Linde Forklift Data Management (LFM)
Mast positioning
Working under load
Before taking up load
Adjusting the fork arm distance
Picking up a load
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading / Transporting
Removing the lift mast
Driving without the lift mast
Loading the crane
Transportation by lorry or low-bed semi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil and engine oil filter
Fuel
Draining water from the fuel filter
Changing the fuel filter
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing the coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks .
Checking the condition and secure positioning of the engine support and engine mounting .
Check the condition of the V-ribbed belt
Changing the V-ribbed belt
Changing the toothed belt and tensioning pulley
Changing the water pump
Checking the toothed belt drive
Changing the air filter cartridge
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the intake and exhaust pipes for leaks
Checking the particle filter system
Draining water from the water trap at the changing particle filter (special equipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure control device at the changing particle filter (special equipment)
Gearbox
Drive axle and wheel motors: Checking mounting
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the mounting of the hydraulic pump on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Chassis: Checking the mounting
Checking and oiling the bearing points and joints
Topping up the washer system container (special equipment)
Chassis frame
Wheel change
Tighten the wheel bolts
Checking the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Controls
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Electrics .
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: condition check, disposal
Hydraulics
Checking the oil level in the hydraulic system
Changing the hydraulic oil
Hydraulic system: changing the filter
Checking the bleeder valve on the hydraulic tank for correct function .
Check the hydraulic system for leaks
Checking the tilt cylinder bearings for wear
Check the mounting of the tilt cylinders
Checking the hose carriage
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Cleaning and lubricating the sideshift (special equipment), checking the fastening
Checking the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Checking the fork prong positioner (special equipment) for wear
Self-help
Open cover of electrical system
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnostics connector
Malfunctions during operation
Malfunctions, causes and remedies: Diesel engine
Malfunctions, causes and remedies — hydraulic system
Jump start
Towing
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
Overview of dimensions
Type sheet H14D
Type sheet H16D
Type sheet H18D
Type sheet H20D
Type sheet H20D-CT/600
Lift mast data model 181
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
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** Model Specification: Linde H14D, H16D, H18D, H20D Diesel Forklift Truck 391-01 Series
** Language: English
** Total Pages: 268
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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