This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck 391-01 Series with Diesel Engine; Models H14D, H16D, H18D, H20D, H20-600D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered Models:
H14D
H16D
H18D
H20D
H20-600D
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Reception of truck
EC declaration of conformity
Service plan before initial commissioning
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Determination and assessment of hazards from use of industrial trucks
Instructions before fitting attachments
3. Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating elements
Display unit
Switch panel
4. Operation
Instructions for running-in
Checks before starting work
Standard equipment
Adjusting the driver’s seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Seat belt
Drive engine (two-pedal operation)
Driving (two-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics)
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Lift mast positioning
Lighting
Windscreen wiper
Window heater
Driver’s cabin
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork spread
Taking up loads
Travelling with load
Setting down loads
Towing device
Loading / Transporting
Removing the lift mast
Operating the truck without a lift mast
Loading the crane
Transportation by truck or low loading truck
Before leaving the truck
5. Maintenance
General information
Working on the Linde lift mast and in the front part of the truck
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Engine oil filter change
Fuel
Draining water from the fuel filter
Changing the fuel filter
Cleaning the fuel tank ventilation hose
Checking the coolant level
Change the coolant
Check coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Check the condition of the engine mount and engine suspension; check that they are attached securely
Check condition of the ribbed V-belt
Changing ribbed V-belt
Check toothed belt condition and tension
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the safety cartridge in the air filter
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust leads for leaks
Regenerating particle filters
Regenerating the changing particle filter
Checking the particle filter system (special equipment)
Draining water from the water trap at the changing particle filter (special equipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure control device at the changing particle filter (special equipment)
Gearbox
Drive axle and wheel motors: Checking mounting
Checking and adjusting side stops on drive axle
Check the drive axle bearing for wear and tear
Check hydraulic pump attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Check the attachment points on the frame, tilt cylinder and steering axle
Check other bearings and joints and oil them
Chassis frame
Wheel change
Tighten the wheel bolts
Check tyres for damage and foreign bodies
Checking the tyre pressure, tyre sizes, rim sizes
Cleaning and greasing the steering axle
Check the fastening on the steering cylinder and axle stub bolt
Check the operation of the parking brake
Controls
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Checking the condition and secure positioning of electric cables, cable connectors and cable connections
Battery: checking condition, level and acid density
Hydraulics .
Changing the hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check hydraulic system for leaks
Check the tilt cylinder bearings for wear
Checking the hose carrier
Check the pre-tension of the double tubes
Checking the function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Lift mast, lift mast chains, lift cylinder and end stops: Check attachment, condition and function
Adjust lift mast chain
Check the forks and fork quick-releases .
Cleaning and lubricating the sideshift (special equipment), checking the fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Topping up the washer system water tank (special equipment)
Troubleshooting
Open cover of electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostics connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedies (diesel engine)
Malfunctions, causes, remedies (hydraulic equipment)
6. Technical data
Type sheet H14D, as at 04/2008
Type sheet H16D, as at 04/2008
Type sheet H18D, as at 04/2008
Type sheet H20D, as at 04/2008
Type sheet H20D-CT/600, as at 05/2007
Load capacity diagrams and lift mast data as at 04/2008
Noise emission values
Vibration characteristic values for bodily vibrations
Annex
7. Circuit diagrams
Wiring diagram
Basic equipment for diesel sheet 1
Basic equipment for diesel sheet 2
Basic equipment for diesel sheet 3
Special equipment sheet 1 – Working spotlights, interior light
Special equipment sheet 2 – windscreen wiper, seat heater
Special equipment sheet 3 – Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal, 12 V socket
Special equipment sheet 4 – hazard warning system for reverse travel, truck deactivation, lift mast positioning
Special equipment sheet 5 – particle filter, radio
Special equipment sheet 6 – higher lighting, hydraulic oil microfilter indicator, diesel filter water trap warning
Special equipment sheet 7 – Forklift Data Management, LPG volume display, oil level monitoring, coolant level monitoring
Special equipment sheet 8 – third auxiliary hydraulics, changing particle filter, working spotlights positions 5, 6
Special equipment sheet 9 – camera system, centre rear brake/tail light, rear window heating
Special equipment sheet 10 – Single lever locked, third auxiliary hydraulics via switch
Special equipment sheet 11 – Lighting, direction indicator and hazard warning system, brake light
Hydraulic circuit diagram
Traction, working and steering hydraulics
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** Model Specification: Linde H14D, H16D, H18D, H20D, H20-600D Diesel Forklift Truck 391-01 Series
** Language: English
** Total Pages: 284
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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