This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck with LPG Engine 391-01 Series; Models H14T, H16T, H16CNG, H18T, H18CNG, H20T, H20CNG.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H14T
H16T
H18T
H20T
H16CNG
H18CNG
H20CNG
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Reception of truck
EC declaration of conformity
Service plan before initial start-up
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measures when working on ignition systems
Determination and assessment of hazards from use of industrial trucks
Instructions before fitting attachments
3. Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating elements
Display unit
Switch panel
4. Operation
Instructions for running-in
Checks before starting work
Standard equipment
Adjusting the driver’s seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Opening the gas shut-off valve
Seat belt
Drive engine (dual-pedal operation)
Closing the gas shut-off valve
Driving (two-pedal operation)
Drive engine (single-pedal operation)
Closing the gas shut-off valve
Driving (single-pedal operation)
Steering system
Brake system
horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics)
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Lift mast positioning
Lighting
Windscreen wiper
Window heater
Driver’s cabin
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork spread
Taking up loads
Travelling with load
Setting down loads
Towing device
Loading / Transporting
Removing the lift mast
Operating the truck without a lift mast
Loading the crane
Transportation by truck or low loading truck
Before leaving the truck
5. Maintenance
General points
Working on the Linde lift mast and in the front part of the truck
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Change engine oil filter
Gas system: Checking the level
Changing the LPG cylinder
Filling the LPG tank (special equipment)
Filling the CNG tank (special equipment)
Replace the fuel gas filter
Check the fuel gas settings
Cleaning the evaporator / pressure regulator
Natural gas system: checking the high-pressure relief valve (special equipment)
Natural gas system: carrying out a system check (special equipment)
Natural gas system: Carry out system service (special equipment)
LPG system visual inspection, odour inspection
Checking the LPG system for damage and leaks
Checking the coolant level
Change coolant
Check coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Change the water pump
Check the condition of the engine mount and engine suspension; check that they are attached securely
Check condition of the ribbed V-belt
Change ribbed V-belt
Checking the condition and tension of toothed belt
Changing the toothed belt and tensioner pulley
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the safety cartridge in the air filter
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the basic setting of closed-loop catalytic converter for gas installation (option)
Check the CO content in the exhaust gas
Check suction and exhaust leads for leaks
Changing the spark plugs
Change the high-pressure gas hoses
Gearbox
Drive axle and wheel motors: Checking mounting
Checking and adjusting side stops on drive axle
Check the drive axle bearing for wear and tear
Check hydraulic pump attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Check the attachment points on the frame, tilt cylinder and steering axle
Check other bearings and joints and oil them
Chassis frame
Wheel change
Tighten the wheel bolts
Check tyres for damage and foreign bodies
Checking the tyre pressure, tyre sizes, rim sizes
Cleaning and greasing the steering axle
Check the fastening on the steering cylinder and axle stub bolt
Check the operation of the parking brake
Controls
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Checking the condition and secure positioning of electric cables, cable connectors and cable connections
Battery: check condition, acid level and acid density
Hydraulics
Changing the hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check hydraulic system for leaks
Check the tilt cylinder bearings for wear
Checking the hose carrier
Check the pre-tension of the double tubes
Checking the function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Lift mast, lift mast chains, lift cylinder and end stops: Check attachment, condition and function
Adjust lift mast chain
Check the forks and fork quick-releases
Cleaning and lubricating the sideshift (special equipment), checking the fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Topping up the washer system water tank (special equipment)
Troubleshooting
Open cover of electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostics connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedy (LPG engine)
Malfunctions, Causes, Remedies (ultrasonic sensor)
Malfunctions, causes, remedies (hydraulic equipment)
6. Technical data
Type sheet H14T, as at 04/2008
Type sheet H16T, as at 04/2008
Type sheet H16CNG, as at 02/2008
Type sheet H18T, as at 04/2008
Type sheet H18CNG, as at 02/2008
Type sheet H20T, as at 04/2008
Type sheet H20CNG, as at 02/2008
Type sheet H20T-CT/600, as at 05/2007
Type sheet H20CNG-CT/600, as at 09/2010
Load capacity diagrams and lift mast data as at 04/2008
Noise emission values
Vibration characteristic values for bodily vibrations
Annex
7. Circuit diagrams
Wiring diagram
LPG basic equipment sheet 1
Basic equipment for LPG sheet 2
Basic equipment for LPG sheet 3
CNG basic equipment sheet 1
CNG basic equipment sheet 2
CNG basic equipment sheet 3
Special equipment sheet 1 – Working spotlights, interior light
Special equipment sheet 2 – windscreen wiper, seat heater
Special equipment sheet 3 – Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal, 12 V socket
Special equipment sheet 4 – hazard warning system for reverse travel, truck deactivation, lift mast positioning
Special equipment sheet 5 – particle filter, radio
Special equipment sheet 6 – higher lighting, hydraulic oil microfilter indicator, diesel filter water trap warning
Special equipment sheet 7 – Forklift Data Management, LPG volume display, oil level monitoring, coolant level monitoring
Special equipment sheet 8 – third auxiliary hydraulics, changing particle filter, working spotlights positions 5, 6
Special equipment sheet 9 – camera system, centre rear brake/tail light, rear window heating
Special equipment sheet 10 – Single lever locked, third auxiliary hydraulics via switch
Special equipment sheet 11 – Lighting, direction indicator and hazard warning system, brake light
Hydraulic circuit diagram
Traction, working and steering hydraulics
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** Model Specification: Linde H14T, H16T, H16CNG, H18T, H18CNG, H20T, H20CNG LPG Forklift Truck 391-01 Series
** Language: English
** Total Pages: 320
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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