This is the COMPLETE Operating Instructions Manual for the Linde Diesel Forklift Trucks 351-02 series; Models H20D-02, H25D-02, H30D-02.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H20D-02
H25D-02
H30D-02
Operating Instructions Manual Contains:
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Description
Approved applications
Technical note
Truck takeover
Type plates
Technical data
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safty rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Particle filter inspection
Running-in instructions
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Opening the engine cover
Checking the engine oil level
Checking the fuel level
Filling fuel
Hydraulic system: Checking the oil level
Checking the fluid level in coolant reservoir
Adjusting the driver”s seat
Checking the typre pressure
Starting the engine
Cold start
Stopping the engine
Malfunctions during operation
Operation
Travel
Forward travel
Reverse travel
Changing the travel direction
Single-pedal model
Steering system, Braking system
Steering
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Lifting device and attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever operation of lifting device and attachments
Turning on the windscreen wipers
Switching on the lights
Switching on the hazard warning light
Turning on the ventilation
Front working lights
Rear working lights
Heater
Heater controls
Fan motor fuse
Operating the horn
Fuses
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the lift truck unattended
Hoisting the truck with a crane
Hoisting the truck with a crane using
the lifting eyes
Jack locations when changing wheels
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Releasing the wheel drive brake pressure
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first
50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Cleaning the lift truck
Cleaning and spraying the mast chain
Cleaning the air filter
Cleaning with compressed air
Wet cleaning
Replacing the safety element
Checking the dust discharge valve
Cleaning the prefilter
Checking the mounting of the steering cylinder and king pin at the steering axle
Regenerating the particle filter
Cleaning and checking radiator and hydraulic oil cooler for leaks
Drain the fuel system water preseparator
Tightening the wheel nuts
Check the tyres for damage and foreign objects
250-hour inspection and maintenance
Clean and grease the steering axle
Grease the mast and tilt cylinder pivots
Check electric cables, cable connectors and connections for condition and tightness
Drain the fuel system water preseparator
Sideshift: clean and grease, check the mounting
Battery: Check condition, electrolyte level and specific gravity
500-hour inspection and maintenance
Check the mast and mast chains for condition and security
Adjust the mast chain length and lubricate with chain spray
Change the engine oil (every 12 months minimum
Drain the engine oil
Renew the engine oil filter
Top up engine oil
Check coolant strength
Check the mounting of the compact axle at the engine
Check the engine mounting, counterweight, overhead guard, steering axle and wheel drives for tightness
Check and oil the pedals, travel control and engine control linkages
Check the tension and condition of the alternator and fan V-belt
Tighten the alternator and fan V-belt
Renew the fuel filter (every 12 months minimum)
Clean the radiator and hydraulic oil cooler
Checking the particle filter system
Check and oil other pivots and joints
Check the fork stops and fork quick-releases
Check the pre-tension of double hoses if attachments are fitted
1000-hour inspection and maintenance
Renew the air filter element, check the vacuum switch
Check the engine mounting for condition and tightness
Check the air intake and exhaust pipes for leaks
Check the hydraulic system, compact axle, pumps, valves and lines for leaks
Hydraulic system: Renew the pressure, suction and breather filters
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the wheel drive oil level
Check the particle filter system
Check the parking brake
2000-hour inspection and maintenance
Renew the alternator and fan V-belt
Tighten the V-belt
Check the injection nozzles
Check, adjust valve clearance
Check the particle filter system
3000-hour inspection and maintenance
Renew the hydraulic oil
Check the mounting of the compact axle on engine
Inspection and maintenance data
Fuel and recommendations
Engine oils
Oil grades
Oil viscosity
Diesel fuel
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
Engine Troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Hydraulic circuit schematic
Index
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** Model Specification: Linde H20D-02, H25D-02, H30D-02 Diesel Forklift Truck 351-02 series
** Language: English
** Total Pages: 80
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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