This is the COMPLETE Operating Instructions Manual for the Linde LPG Forklift Truck 392-02 series; Models H20T-02, H25T-02.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H20T-02
H25T-02
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Closing the LPG consoles without LPG cylinder fitted
Symbols used
Technical description
Receiving the industrial truck
Customised options
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Periodic safety inspection
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measures when working on ignition systems
Fit attachments
Emergency exit with attached rear window
Emergency lowering
Towing
3. Overview
Identification plates
Truck overview
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift checks
Regular maintenance
Standard equipment
Entering and exiting the truck
Minimum distance between head and overhead guard
Standard driver’s seat and comfort driver’s seat
Comfort driver’s seat with air suspension
Luxury driver’s seat with manual weight adjustment
Luxury driver’s seat with automatic weight adjustment
Adjusting the armrest
Adjusting the steering column
Setting the clock
Opening the gas shut-off valve
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Closing the gas shut-off valve
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Closing the gas shut-off valve.
Driving (single-pedal operation)
Steering system
Brake system
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Depressurisation
Driver’s cab
Lighting
BlueSpot
Windscreen wiper
Window heater
Heating system, air conditioning
Radio
Linde Forklift Data Management (LFM)
Adjusting the driver’s seat with rotating device
Lift mast positioning
Battery main switch
Camera system
Sweeper function
Load push operation and shovel operation
Switching off the internal combustion engine via the seat switch
Working with a load
Before picking up a load
Adjusting the fork arm distance
Picking up a load
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading/transporting
Securing the hose pulley against rolling up
Removing/attaching the lift mast
Driving without the lift mast
Loading
Transportation by lorry or low-bed semi-trailer
5. Maintenance
Safety information for inspection and maintenance work
Inspection and maintenance data
Recommendations for consumables
Service plan
Engine
Checking the engine oil level
Gas system: Checking the level
Changing an LPG single cylinder
Changing the LPG double cylinder (special equipment)
Filling the LPG tank (special equipment)
Check the CO content in the exhaust gas
Carrying out a visual and odour inspection on the LPG system
Check the coolant level
Cleaning the radiator and checking for leaks
Check the condition of the V-ribbed belt
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Check the intake and exhaust pipes for leaks
Gearbox
Checking and adjusting the side stops on the drive axle
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Bottom plate
Maintaining the heating system and air conditioning (special equipment)
Checking the seat belt for condition and function
Checking and oiling the bearing points and joints
Topping up the washer system container (special equipment)
Chassis frame
Changing wheels
Tightening the wheel fastenings
Checking the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: condition check, disposal
Hydraulics
Hydraulic system: Checking the oil level
Checking the bleeder valve on the hydraulic tank for correct function
Check the hydraulic system for leaks
Check the tension of double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Cleaning, checking and lubricating the sideshift (special equipment)
Cleaning, checking and lubricating the fork prong positioner (special equipment)
Self-help
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies: Gas engine
Malfunctions, causes, remedies: ultrasonic sensor
Malfunctions, causes and remedies: Hydraulic system
Jump start
Shutting down
Placing the forklift truck into storage
Disposal of old trucks
6. Technical data
Overview of dimensions
Overview of type sheets
Lift mast data type 185
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
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** Model Specification: Linde H20T-02, H25T-02 LPG Forklift Truck 392-02 series
** Language: English
** Total Pages: 278
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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