This is the COMPLETE Operating Instructions Manual for the Linde Diesel Explosion Protected Forklift Type 396, Models H50D Ex, H60D Ex.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H50D Ex
H60D Ex
Operating Instructions Manual Contains:
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1. Introduction
Your truck
Intended use
Impermissible use
Basic information on explosion protection
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Qualified person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Nameplate
Truck overview
Operating devices
Display unit
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard driver’s seat and comfort driver’s seat
Adjusting the height-adjustable comfort driver’s seat
Adjusting the luxury driver’s seat
Adjusting the armrest
Adjusting the steering column
Setting the clock
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation) .
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Signal horn .
Joystick with central lever operation
Joystick with single lever operation
Windscreen wipers
Special equipment
Depressurisation
Driver’s cab
Adjusting the driver’s seat with rotating device
Working with a load .
Before picking up a load
Adjusting the fork arm distance
Taking up loads
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading/transporting
Removing the lift mast
Securing the overhead guard against moving forwards or backwards
Loading
Transportation by lorry or low-bed semi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
50-hour service plan
1000-hour service plan
2000-hour service plan
3000-hour service plan
6000-hour service plan
Engine
Checking the engine oil level
Changing the engine oil
Changing the engine oil filter
Fuel
Draining water from the fuel pre-filter
Changing the fuel filter
Changing the fuel pre-filter
Bleeding the fuel system
Cleaning the fuel tank ventilation hose
Checking the coolant level
Checking coolant level for exhaust gas and turbocharger
Changing the coolant
Check the coolant concentration
Clean the water cooler and hydraulic oil cooler and check for leaks
Checking the condition and secure positioning of the engine support and engine mounting .
Checking the condition and tension of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Checking the dust discharge valve
Checking the intake and exhaust pipes for leaks
Clean the heat exchanger
Draining water from the intercooler
Checking the valve clearance
Changing the crankcase bleeder valve
Gearbox
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fastenings of the axle clamps
Checking the hydraulic pump’s mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Checking the seat belt for condition and function
Checking the mounting of the chassis, tilt cylinders and steering axle
Lubricating the overhead guard bearings and tilt cylinder bearings
Checking and oiling other bearing points and joints
Topping up the water tank in the washer system
Chassis frame
Wheel change
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Check the tyre pressure
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Electrics .
Checking electric cables and connections for condition and tightness
Battery: checking the condition, acid level and acid density
Hydraulics
Changing the hydraulic oil
Hydraulic system: Checking the oil level
Hydraulic system: changing the filters
Checking the bleeder valve on the hydraulic tank for correct operation
Checking the hydraulic system for leaks
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Lubricating the mast fixation
Self-help
Opening the cover to the electrical system
Fuses for special electrical equipment
Opening the central electrical system cover
Fuses for basic electrical equipment
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies (diesel engine)
Malfunctions, causes and remedies — hydraulic system
Jump start
Towing
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
H50DEx type sheet
H60DEx type sheet
Truck configuration
Tyre variants and rim sizes .
Load capacity diagrams and lift mast data as at 11/2011
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
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** Model Specification: Linde H50D Ex, H60D Ex Explosion Protected Diesel Forklift Truck 396 Series
** Language: English
** Total Pages: 248
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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