This is the COMPLETE Operating Instructions Manual for the Linde Diesel Forklift Type 396; Models H50D, H60D, H70D, H80D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H50D
H60D
H70D
H80D
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Truck overview
Controls
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the driver’s seat
Adjusting the steering column
Setting the clock
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch
Depressurisation
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Mast positioning
Lighting
Windscreen wiper
Window heater
Driver’s cab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork arm distance
Taking up loads
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading / Transporting
Removing the lift mast
Securing the overhead guard against moving forwards or backwards
Loading
Transportation by lorry or low-bed semi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
2000-hour service plan
3000 h service plan
6000 h service plan
Engine
Checking the engine oil level
Changing the engine oil
Changing the engine oil filter
Fuel
Draining the fuel system water strainer
Changing the fuel filter
Changing the fuel pre-filter
Bleeding the fuel system
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing the coolant
Checking the coolant concentration
Clean the water cooler and hydraulic oil cooler and check for leaks
Checking the condition and secure positioning of the engine support and engine
mounting
Checking the condition and tension of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Checking the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Changing the oil in the oil bath air filter (special equipment)
Checking the intake and exhaust pipes for leaks
Checking the valve clearance
Changing the injection valves
Draining water from the intercooler
Regenerating the particle filter
Checking the particle filter system (special equipment)
Regenerating the changing particle filter
Draining water from the water trap at the changing particle filter (special equipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure control device at the changing particle filter (special equipment)
Gearbox
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fastenings of the axle clamps
Checking the hydraulic pump’s mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking the mounting of the chassis, tilt cylinders and steering axle
Lubricating the overhead guard bearings and tilt cylinder bearings
Checking and oiling other bearing points and joints
Washer system: Topping up the water tank
Chassis frame
Wheel change
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Check the tyre pressure
Checking the condition of the antistatic belt
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Controls
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Electrics
Checking the condition and secure positioning of electric cables, cable connectors and connections
Battery: condition check, disposal
Hydraulics
Changing the hydraulic oil
Checking the oil level in the hydraulic system
Hydraulic system: changing the filter
Check that the bleeder valve on the hydraulic tank is working correctly
Checking the hydraulic system for leaks
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking fork arms and arm safety devices
Lubricating the mast fixation
Self-help
Opening the cover to the electrical system
Fuses for special electrical equipment
Opening the central electrical system cover
Fuses for basic electrical equipment
Fuses for air conditioning (special equipment)
Fuses for particle filter system (special equipment)
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies: diesel engine
Malfunctions, causes and remedies — hydraulic system
Jump start
Towing
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
Overview of dimensions
H 50 D type sheet
H 60 D type sheet
H 70 D type sheet
H 80 D type sheet
H 80 D/900 type sheet
H 80 D/1100 type sheet
Lift mast data type 195
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
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** Model Specification: Linde H50D, H60D, H70D, H80D Diesel Forklift Truck 396 Series
** Language: English
** Total Pages: 280
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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