This is the COMPLETE Operating Instructions Manual for the Linde Diesel Forklift Truck Type 1218; Models HT25D, HT30D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
HT25D
HT30D
Operating Instructions Manual Contains:
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1. Introduction
Introduction
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
DESCRIPTION
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Fit attachments
Manually lowering the load forks
3. Overview
Identification plates
General view
Controller and panel
Instrument cluster
4. Operation
Instructions for running-in
Pre-shift checks
Daily checks
Mounting/dismounting
Seat belt status and performance checks
Checking condition and performance
Adjustment of the driver’s seat*
Seat belt *
Seat belt*
Horn operation
Adjusting the steering column
Starting the engine
Starting the engine
Engine shutdown
Driving
Driving
Forward
Reversing
Changing the drive direction
Inching control
Starting on an incline
Parking
Steering system
Brake system
Lifting devices and attachments
Operating the lifting device
Operating attachments
Transport
Load centre distance and load capacity
Load rating plate
Picking up a load
Adjusting the fork spacing
Loading
Driving with a load
Unloading
Tow coupling
Before exiting the truck
Truck transport
Use a truck or flatbed trailer to carry the forklift truck
Lifting the truck with a crane
Truck storage
Measures to be taken prior to truck storage
Resuming use of the forklift truck
5. Maintenance
Summary
General information
Pre-service preparatory work
Recommended fuels and oils
Periodic checks and maintenance
100-hour service plan
500-hour service plan
1000-hour service plan
3000-hour service plan
Preparations
Cleaning the truck
Engine
Changing the engine oil
Check the engine oil level
Changing the engine oil filter
Replacing the fuel filter/water trap
Changing the fuel pre-filter*
Change air filter insert, check the vacuum switch
Cleaning the air filter insert
Emptying the fuel filter/water trap
Charging the fuel system
Adjusting the valve clearance/rocker arm
Checking the leak resistance of the intake and exhaust pipes
Cleaning and inspecting the injector
Checking and adjusting the lever control gear and engine idling regulator
Checking and adjusting the radiator fan V-belt
Replacing the radiator fan V-belt (when necessary)
Checking the condition and fastening of the engine mounts
Checking or replacing the hoses of the fuel system and cooling system
Cooling system
Checking and cleaning the cooling fins
Changing the coolant
Checking the coolant level
Transmission system
Replacing the fine hydraulic transmission oil filter
Changing the hydraulic transmission crude oil filter
Cleaning the hydraulic transmission crude oil filter
Changing the oil of the hydraulic transmission gear
Checking the oil level of the hydraulic transmission
Changing the drive axle gearbox oil
Checking the drive axle gearbox oil
Lubricate the conical roller bearings of the drive axle
Checking and adjusting the operating clearance of the self-adjusting brake apparatus
Steering axle and wheels
Cleaning and lubricating the steering axle
Checking the tyres for damage and foreign matter
Checking tyre inflation pressure
Tighten the tyre nuts
Chassis frame
Check the lap seat belt for condition and correct operation
Checking the installation of the engine, hydraulic transmission and drive axle
Checking the fastening of the engine bracket, overhead guard, tilt cylinder, steering axle and wheel drive
Control system
Checking the operation of the parking brake
Checking that the driving brake is operating normally
Checking that the inching controls are operating normally
Checking the driving brake and adjusting if necessary
Check the brake fluid level
Replacing the brake fluid
Using heat-resistant lubricating grease to lubricate the automatic regulator threads and sliding bush (non-mandatory)
Electrics
Checking battery charging status
Checking the condition and tightness of cables and connections
Check fuses
Hydraulics
Changing the intake oil filter
Replacing the return oil filter
Replacing the respirator
Change hydraulic oil
Checking the hydraulic oil level
Checking the leak resistance of the hydraulics, drive axle, variable speed transmission and line (visual inspection)
Checking the preload of the double hoses (if equipped with attachments)
Load lifting system
Cleaning and lubricating the sideshift forks* and checking connections
Checking the fork arms and the fork arm quick release apparatus
Checking the operation and installation of the lift mast, lifting chain and limit block
Lubricate the lift mast and chains with chain spray
Lubricating the lift mast and tilt cylinder bearings
Adjusting the length of the lift chains, and lubricating using chain spray
6. Technical datasheet
Technical datasheet HT25D
Technical datasheet HT30D
Lift mast parameter table
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** Model Specification: Linde HT25D, HT30D Diesel Forklift Truck 1218 Series
** Language: English
** Total Pages: 150
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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