This is the COMPLETE Operating Instructions Manual for the Linde Diesel Forklift Truck Type 1283; Models HT25D, HT30D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
HT25D
HT30D
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Description of use and climatic conditions
Proper use
Symbols used
Technical description
Receiving the industrial truck
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions for fitting attachments
Lowering the forks manually
Emergency exit for trucks with rear wind-screen
3. Overview
Identification plates
Truck overview
Controls
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Daily checks before use
Seat belt conditions and performance check
Climbing on/off the forklift
Adjusting the steering column
Operating the horn
Drive engine
Driving
Steering system
Brake system
Lifting system and attachments
Working under load
Transporting
Forklift towing
Before leaving the lift truck unattended
Leaving the truck
5. Maintenance
General Information
Supply Table
Inspection as required
500 h service plan
1000 h service plan
3000 h service plan
Engine
Change the engine oil
Change the engine oil filter
Change the fuel system water separator
Change the air filter element,check the vacuum switch (every 6 months minimum or after 5 cleanings)
Check the air intake and exhaust pipes for leaks
Adjust valve clearance / rocker arms
Cleaning and testing of the fuel injectors
Check engine mounting for condition and tightness
Drain the fuel filter / water separator
Change the fuel supply and cooling system pipes
Cooling system
Clean radiator
Change the coolant
Transmission
Check the transmission oil level
Change transmission oil filter
Change transmission oil
Change axle oil
Steering axle and wheels
Clean and grease the steering axle
Tighten wheel fastenings
Check the tyres for damage and foreign objects
Check tyre inflation pressure
Chassis frame
Check seat belt for condition and operation
Check mounting of engine, overhead guard, steering axle and wheel drive for tightness
Brake system
Check the parking brake for correct operation
Check and adjust service brake
Check brake system fluid level
Change brake system liquid
Greased the automatic adjuster bolt threads and sliding bushes with heat resistance grease
Electrics
Check the condition and secure positioning of electric cables,cable connectors and connections
Check battery condition, electrolyte level and specific gravity
Check the fuses
Hydraulics
Check the hydraulic system,drive axle and cable for leaks (visual inspection)
Check hydraulic tank oil level
Change the hydraulic oil press filter
Change the hydraulic oil suction filter
Change the hydraulic oil breather filter
Check the pretension of double hoses if attachments are fitted
Change hydraulic system oil
Load lift system
Check the forks and fork quick-releases
Check the mast,lift chains and stops for condition,mounting and operation
Lubricate the tilt and side shift mechanisms
Lift mast and lift chain:lubricate with chain spray
Grease the mast and tilt cylinder pivots
Adjust the lift chain length* and lubricate the lift chain with chain spray
6. Technical data
Type sheet HT 25 D, as at 03/2012
Type sheet HT 30 D, as at 03/2012
Annex
7. Circuit diagrams
Wiring diagram
Circuit diagrams without ISO 3691
Circuit diagrams with ISO 3691
Traction, working and steering hydraulics
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** Model Specification: Linde HT25D, HT30D Diesel Forklift Truck 1283 Series
** Language: English
** Total Pages: 130
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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