This is the COMPLETE Service Training Manual for the Linde IC Engined Truck Type 354: H100, H120, H136, H140, H150, H160. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Covered models:
H100
H120
H136
H140
H150
H160
Service Training Manual Contains:
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1. ENGINE
1 DIESEL ENGINE
1.1 DIESEL ENGINE TO 11/97
1.1.3 EXPLANATION OF THE ENGINE NUMBER
1.1.4 ADJUSTING THE VALVE CLEARANCE
1.1.5 CRANK ASSEMBLY
1.1.6 CYLINDER HEAD
1.1.7 INJECTION NOZZLES
1.1.8 REMOVING AND INSTALLING THE FUEL INJECTION PUMP…
1.1.8.2 MECHANICAL COLD START TIMING ADVANCE UNIT (KSB)
1.1.9 LUBRICATION
1.1.10 SPECIAL TOOLS
1.2 DIESEL ENGINE H 100/120/140/150/160
1.2.1 ENGINE SPECIFICATIONS
1.2.4 CRANK ASSEMBLY
1.2.5 CYLINDER HEAD
1.2.6 INSTALLING THE INTAKE MANIFOLD
1.2.8 ENGINE TIMING AND TIGHTENING TORQUES
1.2.9 INJECTION NOZZLES
1.2.9.2 REMOVING AND INSTALLING THE INJECTION NOZZLE CLAMPING NUT TYPE
1.2.10 REMOVING AND INSTALLING THE FUEL INJECTION PUMP, PIN TYPE
1.2.11 MECHANICAL COLD START TIMING ADVANCE UNIT (KSB)
1.2.12 FUEL LIFT PUMP
1.2.13 SPECIAL TOOLS
2. HYDRODYNAMIC TRANSMISSION AND DRIVE AXLE
2.1 HYDRODYNAMIC TRAVEL DRIVE
2.2 FULL VIEW OF POWER SHIFT TRANSMISSION 18000 AND 20000 SERIES
2.3 TROUBLESHOOTING
2.3.4 PRESSURE CHECK POINTS ON POWER SHIFT TRANSMISSION
2.3.5 INSPECTION AND REPLACEMENT OF COMPONENTS
2.4 DRIVE AXLE
3. CHASSIS
3.1 CHASSIS ASSEMBY
3 2 CABIN GLASS
4. STEERING AXLE
4 SERIES 310 STEERING AXLE
4.1 DESCRIPTION
4.2 STUB AXLE
4.3 INSTALLING AND ADJUSTING THE SWIVEL PIN
4.4 WHEEL HUB
4.7 REMOVING AND INSTALLING THE STEERING CYLINDER
4.8 HYDRAULIC STEERING UNIT
5. AIR BRAKING SYSTEM
5.1 AIR BRAKING SYSTEM CIRCUIT DIAGRAM
5.2 DESCRIPTION OF THE AIR BRAKING SYSTEM
5.3 DESIGNATION OF PORTS ON AIR BRAKE EQUIPMENT ACC. TO DIN 74 254
5.4 COMPRESSORS
5.5 PRESSURE RELIEF VALVE
5.6 AIR DRYER
4.5.6.11 UNLOADER VALVE ASSEMBLY
5.7 SINGLE CHECK VALVE
5.8 AIR TANK
5.9 LOW AIR WARNING SWITCH
5.10 CHANGEOVER VALVE
5.11 FOOT BRAKE VALVE
5.12 BRAKE CYLINDER
5.13 MANIFOLD
5.15 PNEUMATIC SERVO VALVES (PILOT VALVES) TO 04/96
5.15.1 ERGONOMIC ANDLE VALVE (JOYSTICK) FROM 05/96
5.16 RELAY VALVE
5.17 WHEEL BRAKE
6. ELECTRICAL SYSTEM
6.1 ELECTRIC CIRCUIT WIRING DIAGRAM UP TO 4/96
6.2 ELECTRIC CIRCUIT WIRING DIAGRAM FROM 5/96 TO 01/01
6.3 ELECTRIC CIRCUIT WIRING DIAGRAM FROM 01/01 INCLUDING CHANGES AT 11/01
6.3 RELAY AND FUSE BOX WITH CABLE CONNECTIONS TO 01/01
6.3.1 RELAY AND FUSE BOX WITH CABLE CONNECTIONS FROM 01/01
6.4 ELECTRONIC GEARCHANGE SYSTEM
6.5 JOYSTICK CONTROL, FROM 05/96
CIRCUIT DIAGRAM H 100/120/136/150/160, TYPE 354, TO 4/96
7. HYDRAULICS
7.1 HYDRAULIC CIRCUIT DIAGRAMS
7.2 SUPPLY AND RETURN LINE LAYOUT
7.3 LINE LAYOUT FOR WORKING HYDRAULICS – CONTROL VALVES – TANDEM PUMP
7.4 HYDRAULIC TANDEM PUMP
7.5 LOAD SENSING VALVE
– PRIORITY VALVE
7.6 HYDRAULIC CONTROL VALVES
7.7 STEER HAND PUMP
7.8 SHOCK VALVE
7.9 ANTI-STALL CYLINDER – TO 09/99
7.10 LOGIC VALVE
7.11 SAFE LOWERING VALVE
7.12 PRESSURE RELIEF VALVE SETTINGS
– WORKING HYDRAULICS
8. MAST UNIT
8.1 MAST TYPES
8.2 AUXILIARY HYDRAULICS LINE LAYOUT
8.3 MAST TYPE 171, 172 TO 01/01
FITTED WITH UNIVERSAL CARRIAGE WITH ROLLER MOUNTED FORK CARRIERS AND PIN MOUNTED FORKS
8.4 MAST UNIT ADJUSTMENT
8.5 MAST TYPE 173 TO 09/99
8.6 FITTING THE MAST
8..7 LIFT CYLINDER
8.8 TILT CYLINDER
9. OPTIONS AND ACCESSORIES
9.1 CLIMATE CONTROL – OPERATION
9.1.2 SERVICING AND TROUBLESHOOTLNG
9.1.3 COMPONENT REPLACEMENT
9.1.4 APPENDICES
9.2 CENTRAL GREASING
9.3 SPEED LIMITER
9.4 DATA LOGGER – DAVIS DERBY TYPE
9.4.1 DATA LOGGER- DAVIS DERBY TYPE, DESCRIPTION AND FUNCTION
9.4.20PERATI0N
9.4.3 DATA LOGGER
9.4.4 INSTALLATION PROCEDURE
9.4.5 INSTALLATION OF THE TRUCKLOG DATALOGGER EV 16 SYSTEM
9.4.6 INSTALLATION PROCEDURE
9.4.8 USING THE PSION WORKABOUT.
9.5 SOOT FILTER
9.6 FLUID PREHEATERS
9.7 LOAD WEIGHING SYSTEM
10 MISCELLANEOUS
10.1 354 SERIES DIFFERENTIATING CHARACTERISTICS
TO 04/98
FROM 5/98
10.2 GENERAL TORQUES FOR SERIES 354 TRUCKS
10.3 TRUCK DATA
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** Model Specification: Linde IC Engined Truck Type 354: H100, H120, H136, H140, H150, H160
** Language: English
** Total Pages: 227
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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