This is the COMPLETE Service Training Manual for the Linde P250, W20 Series 127 Electric Tractor. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Training Manual Contains:
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1 Traction motor
2 Drive axle
2.1 Drive axle removal
2.2 Refitting the drive axle
2.3 Rear reduction gearbox removal
2.3.1 Gearbox disassembly
2.3.2 Gearbox re-assembly
2.4 Rear reduction gearbox refitting
2.5 Axle torque figures
2.6 Traction motor tachometer replacement
3 Chassis and bodywork
3.1 Battery removal
3.2 Battery removal using a hand pallet truck (W 20)
3.3 Cabin
3.4 Cabin removal
3.5 Cabin mount removal
3.6 Cabin refitting
3.7 Dashboard removal
3.8 Dashboard refitting
4 Steering, wheels and tyres
4.1 Front wheel removal
4.1.1 Front wheel refitting
4.2 Rear wheel removal
4.2.1 Rear wheel refitting
4.3 Front axle
4.3.1 Front axle removal
4.3.2 Front axle refitting
4.3.3 Front axle assembly
5 Controls
5.1 Brakes
5.3 Front disc brake examination
5.4 Front brake pad removal
5.4.1 Front brake pad replacement
5.5 Front brake disc and caliper assembly removal
5.5.1 Refitting of front brake disc and caliper assembly
5.6 Rear brake disassembly
5.6.1 Rear brake reassembly
5.7 Rear disc brake piston seals repacement
5.7.1 Rear disc brake piston refitting
5.8 Master cylinder and servo cylinder – removal
5.8.1 Brake master cylinder and servo cylinder – refitting
5.9 Brake system bleeding
5.10 Parking brake – adjustment
5.11 Inching cylinder pushrod and proximity switch adjustment
5.12 Footbrake adjustment
5.13 Accelerator adjustment
5.14 Parking brake cable removal
6 Electrical system
6.1 Control unit layout
6.2 Traction controller 1A1
6.3 Contactor 1K1a and 1K1b
6.4 Keyswitch S1 (Steering Power circuit)
6.4.1 Keyswitch S1 (TRACTION Power circuit)
6.5 Seat switch 1S1
6.6 Battery door lock switch 1S12 (W 20)
6.7 Direction switch S11
6.8 Accelerator 1A4
6.8.1 Programming the Accelerator using LINDIAG
6.8.2 Programming the Accelerator using TRUCK DOCTOR
6.9 Footbrake switch 1S7
6.10 Traction motor Temperature sensor 1B12
6.10.1 Traction controller temperature sensor (internal)
6.11 Speed sensor 1B1
6.12 Inching
6.13 Axle brake proximity sensor 1B11 (on trucks with inching controls)
6.14 Steering controller 3A1
6.15 Steering pressure switch 1S22
6.16 Steering pump motor temperature sensor 3B11
6.17 Driver’s display
6.18 Diagnostics
6.19 LINDIAG menu map
6.20 TRUCK DOCTOR navigational structure
6.21 Traction controller parameters
6.21.1 Traction controller options
6.21.2 Traction controller test values (controller inputs)
6.21.3 Traction controller alarms
6.22 Steering controller parameters
6.22.1 Steering controller options
6.22.2 Steering controller test values (controller inputs)
6.22.3 Steering controller alarms
6.23 Display parameters
6.23.1 Display options
6.23.2 Display test values (inputs)
6.23.3 display alarms
7 Hydraulic system
7.1 Introduction
7.2 Hydraulic schematic
7.3 Filter renewal
7.4 Hydraulic tank breather renewal
7.5 Hydraulic fluid level check
7.6 Hydraulic pump motor
7.6.1 Pump and motor removal
7.6.2 Pump and motor refitting
7.6.3 Removing the hydraulic pump from the motor
10 Miscelaneous
10.1 AMP-SAAB connectors
10.2 Standard torques
10.3 Non standard torques
10.4 Special tools, sealants and compounds
10.5 Recommend lubricants
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** Model Specification: Linde P250, W20 Series 127 Electric Tractor
** Language: English
** Total Pages: 188
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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