This is the COMPLETE Service Training Manual for the Linde P60Z, Type 126 Electric Tractor. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Training Manual Contains:
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5.1 POWER UNIT
5.1.1 CHECKING AND REPLACING THE TRACTION MOTOR BRUSHES (48VOLT)
5.1.2 CHECKING AND REPLACING THE TRACTION MOTOR BRUSHES (24VOLT)
5.1.3 TRACTION MOTOR REMOVAL
5.1.4 TRACTION MOTOR – DISMANTLING (48 VOLT)
5.1.5 TRACTION MOTOR – DISMANTLING (24 VOLT)
5.1.6 COMPONENT INSPECTION
5.1.7 ARMATURE CHECKS
5.1.8 TRACTION MOTOR RE-ASSEMBLY
5.1.9 TRACTION MOTOR REFITTING
5.1.10 BEDDING OF MOTOR BRUSHES
5.2 REAR AXLE
5.2.1 REAR AXLE REMOVAL
5.2.2 REAR AXLE REFITTING
5.4 STEERING COLUMN
5.4.1 STEERING COLUMN REMOVAL
5.4.2 FRONT AXLE
5.4.2.1 FRONT AXLE REMOVAL
5.4.2.2 FRONT AXLE REPLACEMENT
5.5 TRAVEL CONTROL
5.5.1 ACCELERATOR UNIT
5.5.1.1 ACCELERATOR ASSEMBLY REMOVAL
5.5.2 DIRECTION SELECTION SWITCH
5.5.2.1 DIRECTION SWITCH REMOVAL
5.5.3 BRAKING SYSTEM
5.5.3.1 ADJUSTING THE BRAKE SHOES
5.5.3.2 ADJUSTING THE PARKING BRAKE CABLE
5.5.3.3 REMOVAL OF THE FRONT BRAKE DRUM AND WHEEL
5.5.3.4 REMOVAL OF THE REAR BRAKE DRUMS
5.5.3.5 INSPECTION AND RENEWAL OF BRAKE LININGS
5.5.3.6 REFITTING THE BRAKE SHOES AND DRUMS
5.5.3.7 MASTER CYLINDER REMOVAL
5.5.3.8 BLEEDING THE BRAKING SYSTEM
5.6 INTRODUCTION
5.6.1 ELECTRICAL SYSTEM
5.6.2 48 VOLT TRUCKS
5.6.3 24 VOLT TRUCKS
5.6.4 SPEED & DIRECTION CONTROL
5.6.4.1 STANDING FIELD (field nom current)
5.6.4.2 INITIAL GENTLE ACCELERATION
5.6.4.3 FIELD WEAKENING
5.6.4.4 RAPID ACCELERATION
5.6.4.5 GRADIENTS.
5.6.4.6 INITIAL SLOWING DOWN
5.6.4.7 SLOWING TO STOP
5.6.4.8 ANTI-ROLL BACK
5.6.5 INTERLOCKS
5.6.6 SEAT SWITCH
5.6.7 HANDBRAKE MICROSWITCH
5.6.8 MOTOR MONITORING
5.6.9 THERMAL SENSOR
5.6.10 DIRECTION SELECTION
5.6.10.1 FORWARD
5.6.10.2 REVERSE
5.6.10.3 RAPID DIRECTION CHANGES
5.6.11 SPEED REDUCTION – FULL TIME OPTION
5.6.12 SPEED REDUCTION – (switchable)
5.6.13 FOOT BRAKE ELECTRICAL REGENERATIVE BRAKING
5.6.14 ALTERNATIVE KEY SWITCHES
5.6.15 ALTERNATIVE BATTERY CONNECTORS
5.6.16 ACCELERATOR UNIT
5.6.17 BATTERY DISCHARGE INDICATOR AND INTERLOCK
5.6.17.1 BDI INTERLOCK AND ADJUSTMENT
5.6.17.2 ADJUSTMENT PROCEDURE
5.6.18 FUSES
5.6.19 LIGHTING AND AUXILIARY CIRCUITS
5.6.19.1 TRAILER SOCKETS
5.6.19.2 FRONT LIGHTING CLUSTER
5.6.19.3 REAR LAMP CLUSTER
5.6.19.4 HORN PUSH AND DIRECTION INDICATOR
5.6.20 DRIVERS DISPLAY
5.6.21 OPTIONS
5.6.21.1 DIRECTION INDICATORS AND HAZARD FLASHERS
5.6.21.2 LEVERS
5.6.21.3 HEATED DRIVERS SEAT
5.6.21.4 FULL LIGHTING OPTION
5.6.21.5 CAB OPTION
5.6.21.6 CAB DEMISTER
5.6.21.7 HOUR METER
5.6.22 CONNECTOR AND STAR POINT POSITIONS
5.6.23 126 MAIN HARNESS – CONNECTOR PINS, DUTIES AND ROUTE
5.6.24 BASIC DIAGNOSTICS
5.6.24.1 DISPLAYED ALARMS AND POSSIBLE CAUSE
5.6.25 PROGRAMMING
5.6.25.1 DIAGNOSTIC CONNECTOR 6X7
5.6.25.2 DIAGNOSTIC AND PARAMETER SETTING
5.6.26 USING THE DEDICATED HAND HELD TERMINAL
5.6.26.1 PARAMETER CHANGE MENU
5.6.26.2 TESTER MENU
5.6.26.3 ALARMS MENU
5.6.26.4 PROGRAM VACC MENU
5.6.26.5 CONFIG MENU
5.6.26.6 SPECIAL SETTINGS AND ADJUSTMENTS MENU
5.6.27 PROGRAMMING USING A PERSONAL COMPUTER
5.6.27.1 INSTALLING THE SOFTWARE
5.6.27.2 CONFIGURING THE SOFTWARE
5.6.27.3 RUNNING THE SOFTWARE
5.6.27.3.1 GENERAL WINDOW PROPERTIES
5.6.27.4 CONNECTION TO TRUCK
5.6.27.5 INITIAL SCREEN
5.6.27.6 WORKING “OFF LINE”
5.6.27.7 ERROR MESSAGES.
5.6.27.8 WORKING “ON LINE”
5.6.27.9 THE MENUS
5.6.27.10 SHORT-CUT KEYS
5.6.27.11 PASSWORDS
5.6.27.12 DEFAULT PARAMETER ACCESS
5.6.27.13 PARAMETER ADJUSTMENT WINDOW
5.6.27.14 TESTER WINDOW
5.6.27.15 ALARM LOGBOOK WINDOW
5.6.27.16 PROGRAM VACC WINDOW
5.6.27.17 SAVING, RESTORING AND BROWSING TRUCK INFORMATION
5.6.27.17.1SAVING
5.6.27.17.2RESTORING – “Protected menu”
5.6.27.17.3BROWSING
5.6.29 ELECTRICAL SAFETY CHECKS – P60Z (126) WITH SEM2L LTM CONTROL
5.6.29.1 INTRODUCTION
5.6.29.2 PART I
5.6.29.3 PART II CIRCUIT DIAGRAM 126 802 01 00
5.10 MISCELLANEOUS
5.10.1 RECOMMENDED LUBRICANTS – SPECIFICATIONS
5.10.2 INSPECTION AND MAINTENANCE SCHEDULE
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** Model Specification: Linde P60Z, Type 126 Electric Tractor
** Language: English
** Total Pages: 94
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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