This is the COMPLETE Service Training Manual for the Linde Pallet Truck L16Ex Explosion Protected 365 Series. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Training Manual Contains:
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General information
Rules
Inspections of explosion-protected systems and industrial trucks certified by PTB according to ELEX-V
Inspections of explosion-protected systems and industrial trucks certified acc. to directive 94 / 9 / EC
Explosion protection measures on the truck
Battery
Drive wheel
Brake
Forks
Electrical installation
Instruments
Torque settings for screws used with flameproof enclosure covers
Special tools
1. Drive – Motor
1.1 Drive motor
1.1.1 Technical data
1.2 General information
1.3 Inspection and replacement of the motor brushes
1.3.1 Drive motor installation
3. Chassis
3.1 Load wheels
3.2 Stabilizerwheel
3.2.1 Height adjustment
4. Steering system and wheels
4.1 Drive wheel
4.1.1 Checking the drive wheel leakage resistance
5. Controls
5.1 Traction control
5.2 Lift and free lift control
6. Electrical system
6.1 Flameproof enclosures
6.1.1 Maintenance of flameproof enclosures
6.1.2 Control enclosure
6.1.3 Checking the PG glands
6.1.4 Checking electric cables for condition and tightness
6.2 Checking the electrical system insulation resistance
6.2.1 Ex insulation monitoring procedures and determination of limits
6.2.1.1 General information
6.2.2 Insulation monitor (94/9/EC)
6.2.3 Insulation resistance test
6.3 Intrinsically-safe circuits
6.4 Operation and description of switch amplifiers (ELEX-V version)
6.4.1 General schematic diagram of a switch amplifier
6.4.2 Functional test of switch amplifiers
6.5 Operation and description of switch amplifiers (94/9/EC version)
6.5.1 General schematic diagram of a switch amplifier
6.5.2 Functional test of switch amplifiers
6.6 Renewal of switch amplifiers (ELEX-V and 94/9EC)
6.7 Operation and description of Zener barriers (ELEX-V version)
6.7.1 Terminal designations of Zener barriers
6.7.2 General schematic diagram of Zener barriers
6.8 Operation and description of Zener barriers (94/9EC version)
6.8.1 Terminal designations of Zener barriers
6.8.2 General schematic diagram of Zener barriers
6.9 Checking the Zener barrier internal resistors
6.10 Power supply
6.11 Monitoring unit V4
6.12 Wiring diagrams
6.12.1 L16 EX with driver`s platform and mechanical brake according to ELEX-V
6.12.2 L16 EX with electric brake and platform according to ELEX-V with ATEX composite instrument
6.12.3 L16 EX with electric brake according to ELEX-V with ATEX composite instrument
6.12.4 L16 EX with electric brake according to 94/9/EC with ATEX composite instrument
6.12.5 L16 EX with electric brake and auxiliary hydraulics according to ELEX-V with ATEX composite instrument
6.12.6 L16EX with electric brake according to 94/9EC (ATEX 100a) with ATEX composite instrument and insulation monitor
6.13 Layout of EX related components
6.14 Layout of components in control enclosure
7. Pump motor – Hydraulic system
7.1 Technical data
7.2 Motor brush inspection and replacement
7.2.1 Flameproof encosure removal and installation
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** Model Specification: Linde Pallet Truck L16Ex Explosion Protected 365 Series
** Language: English
** Total Pages: 120
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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