This is the COMPLETE Operating Instructions Manual for the Linde Electric Reach Truck Type 115; Models R14, R14HD, R16, R16N, R16HD, R20, R20N.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
R14
R14HD
R16
R16HD
R16N
R20
R20N
Operating Instructions Manual Contains:
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Description
Approved applications
Technical note
Truck takeover
Type plates
Technical data
Technical description
Introduction
Operator’s compartment and controls
Chassis
Drive and transmission
Electrical system
Steering
Mast, hydraulics and reach frame
Braking
General view of truck
Operating controls and indicators – dual pedal
Operating controls and indicators – single pedal
Operator`s display
Multi purpose display
Hour meter
Battery discharge indicator
Drive wheel position indicator
Motor brushwear indicators
Over temperature indicators
Interlock warning indicator
Brake fluid level indicator
Service warning indicator
Parking brake warning
Battery unlocked warning
Slow speed indicator
Before operation
Safety rules
Safety information
Report of Thorough Examination
Noise emission levels
Frequency characteristic for human body vibrations
Running-in instructions
Checks prior to initial operation
Daily checks
Open the motor cover
Removing the floorplate
Opening the top cover
Checking state of battery charge
Charging the battery
Connecting the battery to an external charger
Reaching the battery out
Check the battery condition, electrolyte level
and specific gravity
Changing the battery (hoist method)
Changing the battery (roll on, roll off)
Steering column adjustment
Seat adjustments
Controls and their operation
Interlock switches
Operation
Driving
Starting on an incline
Mounting and dismounting the truck
Operating controls – dual pedal
Driving
Travel with the forks trailing
Travel with the forks leading
Change the direction of travel
Operating controls – single pedal
Driving
Travel with the forks trailing
Travel with the forks leading
Change direction of travel
Braking – dual pedal
Brakes
Regenerative traction brake
Hydraulic footbrake
Parking brake
Engaging the parking brake
Releasing the parking brake
Braking – single pedal
Brakes
Regenerative traction brake
Hydraulic footbrake
Parking brake
Engaging the parking brake
Releasing the parking brake
Steering
Turning radius
Operation of mast and attachments (with Linde Load Control)
Raising the fork carriage
Lowering the fork carriage
Reaching the mast out
Reaching the mast back
Tilting the fork carriage forward
Tilting the fork carriage back
Operating the sideshift
Operating the attachments
Operation of mast and attachments (four lever control)
Raising the fork carriage
Lowering the fork carriage
Reaching the mast out
Reaching the mast back
Tilting the fork carriage forward
Tilting the fork carriage back
Operating the sideshift
Operating the attachments
Operation of horn
Emergency isolator
Load capacity example
Positioning the forks
Destacking a load
Transporting a load
Stacking a load
Before leaving the truck
Fuses (main circuit)
Fuses (ancillary circuits)
Slinging the truck
Jack locations when changing wheels
Emergency lower
Emergency steering and parking brake release
Towing procedure
Cold store cab
Side guidance for drive in racking
360° steering
Lift Height Indicator (LHI)
Height preselector (LPS mode)
Height preselector (LPS0 mode)
Operator code entry
Data logger
Closed circuit television
Maintenance
Maintenance and safety guidelines
General information
Handling lubricants
Avoiding accidents
Safety guidelines
Measures before taking the truck out of operation
Putting the truck back into operation
Work on the mast and the reach frame part of the truck
Mast removal
Securing the reach frame against reaching in or out
The mast
Securing the mast
Inspection and maintenance after the first 50 hours of operation
Lubrication intervals
Inspection and maintenance schedule
Inspection and maintenace as required
Clean the truck
Lubricate the lift chains and mast channels
Adjust the lift chains
Renew the motor brushes
Renew the hydraulic hoses
Check drive wheel nuts
Replace the battery trolley slides
1000 Hour inspection and maintenance (250 hours cold store)
Check and adjust the parking brake
Check the hydraulic hoses and pipes for damage
Check the mast and lift chains for condition and security
Lubricate the mast, mast rollers, lift chains and chain pulleys
Lubricate the mast hose pulley assemblies
Lubricate the reach channels and rollers
Check the condition of the wheels and tyres
Check and lubricate the battery trolley slides and
associated mechanism
Check the condition and security of motor and battery connectors and cables
Check the hydraulic oil level
Lubricate the fork carriage and sideshift slider pad
Check condition of side guide rollers
Lubricate cold store cab hinges and door latch
2000 Hour inspection and maintenance (1000 hours cold store)
Visual check of motor brushes
Check the brake fluid level
Check the traction motor brake band and load wheel shoes for wear and adjustment
Renew the hydraulic tank breather filter
Check the reach carriage rollers, adjust if required
5000 Hour inspection and maintenance (2500 hours cold store)
Check condition of brake pipes
Grease the load wheel bearings
Change the hydraulic fluid
Renew the hydraulic suction line filter
10000 Hour or 5 year inspection and maintenance (5000 hours or 30 months cold store)
Change the brake fluid
Inspection and maintenance data
Recommended lubricants
Hydraulic oil
Multipurpose grease
Gear oil
General purpose oil
Chain Spray
Brake fluid
Troubleshooting guide (hydraulic system)
Hydraulic system piping
Circuit diagram
Circuit diagram – lighting
Circuit diagram – CCTV
Circuit diagram – cabin
Index
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** Model Specification: Linde R14, R14HD, R16, R16N, R16HD, R20, R20N Electric Reach Truck 115 Series
** Language: English
** Total Pages: 104
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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