This is the COMPLETE Service Training Manual for the Linde Truck Type 011 Generation 1,2, Model K. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Cover:
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K from 06/2006 80V
K from 10/2008 80V
K from 11/2005 80V
Service Training Manual Contains:
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00. Product information
General product information
Speed optimisation
General
Function
Fan management
Fan management
02. Diagnostics
Software
WinflashV1.1X- General
Description
Preparation for downloading to CAN control system
Winflash V1.1X- Working with Winflash software
General
Selecting a file
Selecting a truck
Selecting a control system
Checking the connection to the CAN control system
Start programming to CAN control systems
Loading VNAP identifier in truck control system
Close the program
Fault lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load lift control (LAS) error list
Fault list for load lift control (LAS 2)
Operating panel controller (BPS) fault list
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Fleet Manager Error list (FLM)
Error List Input/Output Extension Module (IOX)
Teach-in
Operating panel controller (BPS 1)
Service Mode
Teach-in
Teach-in
Deleting teach-in values
Teach-in of hydraulic functions
Operating panel controller (BPS 2)
General
Service mode
Main lift, double lift mast
Lift mast, triplex lift mast
Auxiliary lift
Shift
Swivel
Fork adjustment
11. Electric motor
Traction motor
General
Test
Repairs
Maintenance
Speed sensor
General
Test
Repair
Temperature sensor
General
Test
Repair
20. Mechanical drive axle
Front bevel gears
General
Test
Repairs
Maintenance
42. Steering
Electric steering
General
Steering unit
General
Test
Repairs
Maintenance
Set-point potentiometer
General
Test
Repairs
Actual-value potentiometer
General
Test
Repairs
Reference switch
General
Test
Repairs
43. Mechanical guidance
Guidance elements
General
Test
Repairs
Aisle detection
General
Test
44. Inductive guidance
Inductive guidance
General
Test
Repairs
Central unit
General
Test
Repairs
Peripherals
Antennas
General
Test
Repairs
Guide wire
General
Frequency generator
General
Aisle detection
General
Steering angle limiter (LWB)
General
Test
Repairs
Maintenance
46. Wheels and tyres
Wheels
General
Test
Repairs
Maintenance
49. Brake system
Brake modes
General
Hydraulic parking brake
General
Test
Repairs
Maintenance
Pressure sensor
General
Test
Repairs
Accumulator
General
Test
Repairs
Valve block
General
Repairs
Electromagnetic parking brake
General
Test
Repairs
Maintenance
50. Controls
Operating panel
Controls and displays (BPS 1)
General
Repair
Operating lever teach-in
Controls and displays (BPS 2)
General
Repair
Teach-in of the operating lever
Braking deceleration values measurement and display
60. Electrics / Electronics
Sensors
Main lift position sensor
General
Repair
Maintenance
64. Electronic controllers
Traction and pump control (FPS) A10
General
Test
Inverters
General
Repair
Maintenance
Other electronic controllers
Truck central control (FZS) 8U60
General
Repairs
Load lift control (LAS) 8U61
General
Repair
Emergency stop and amplifier module (NAV) 7A22
General
On-board charge controller BLS
General
Repair
Input/output controller IOX
General
Repair
CAN bus
General
Test
70. Hydraulics, general
Basic hydraulics
Oil tank
General
Test
Repairs
Maintenance
Breather
General
Test
Maintenance
71. Working hydraulics
Pump units
General
Test
Repairs
Maintenance
Hydraulic pump
General
Testing
Repairs
Pump motor
General
Test
Repairs
Maintenance
Temperature sensor
General
Testing
Repairs
Speed sensor
General
Testing
Repairs
76. Valves
Pressure relief valve
General
Testing
Repairs
Proportional valves
Lower main lift proportional valve
General
Repair
Shift proportional valve
General
Checking
Repair
Swivel proportional valve
General
Checking
Lower auxiliary lift proportional valve
General
Checking
Repair
Valve block
Chassis valve block
General
Testing
Repairs
Maintenance
81. Lift mast
Telescopic lift mast
General
Test
Repairs
Maintenance
Triple mast
General
Test
Repairs
Maintenance
Additive lift mast
Load sensor
86 Attachments
Turret head
General
Shift
General
Checking
Repair
Maintenance
Shift potentiometer
General
Test
Repair
Shift contour switch
General
Checking
Repair
Swivel
General
Checking
Repair
Maintenance
Swivel potentiometer
General
Checking
Repair
Swivel contour switch
General
Checking
Repair
Traction cylinder
General
Checking
Repair
Maintenance
Auxiliary lift mast
General
Checking
Repair
Maintenance
Auxiliary lift cylinder
General
Checking
Repair
Maintenance
Auxiliary lift position sensor
General
Checking
Repair
Valve block
General
Checking
Repair
Maintenance
Hydraulic motor
General
Checking
Repair
Maintenance
Overreach function
Over-reach
Telescopic fork
General
Testing
Repairs
90 Special equipment / Accessories
Optional Equipment
Fork cycle
General
Height preselection
General
Function
Teach-in of shelf heights (levels)
Load detection
General
Intelligent load diagram
General
Access control
General
PIN code generation and management
Special PIN code
Refuelling aid
General
Function
Inductive ZAG
General
Activating the option ZAG inductive
Inductive proximity switches
Determining the lengths of the steel sheets
Mounting the steel plates
Classification of zones
Suppression of interfering metal parts
Diagnosis
ZAG magnetic
General
Activating the magnetic ZAG option
Magnetic switches
Switching magnets
Maximum stopping distance
Switch solenoid installation positions
Classification of zones
Diagnosis
ZAG reflex light barriers
General
Activating the option ZAG reflexli
Reflector types
Mounting height of the reflectors on the rack
Arrangement of reflex sensors
Maximum stopping distance
Mounting the reflectors
Classification of zones
Important regulations
Diagnosis
Devices
Dynometer
Belt
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** Model Specification: Linde Truck Type 011 Generation 1,2, Model K
** Language: English
** Total Pages: 778
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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