This is the COMPLETE Disassembly and Assembly Manual for the Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines. This manual is very useful in the Disassembly and Assembly for your machine.
MK (Engine)
ML (Engine)
Disassembly and Assembly Manual Contains:
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Fuel Priming Pump – Remove and Install (Electric Fuel Lift Pump (EFLP))
Flow Control Valve – Remove and Install
Fuel Filter Base – Remove and Install (Twin Secondary Fuel Filter)
Fuel Filter Base – Remove and Install (Single Secondary Fuel Filter)
Water Separator and Fuel Filter (Primary) – Remove and Install
Fuel Manifold (Rail) – Remove and Install
Relief Valve (Fuel) – Remove and Install
Fuel Injection Lines – Remove
Fuel Injection Lines – Install
Exhaust Cooler (NRS) – Remove and Install (Top mounted Turbocharger)
Exhaust Cooler (NRS) – Remove and Install (Side mounted Turbocharger)
Exhaust Cooler (NRS) – Remove and Install (Twin Turbocharger)
Inlet Air Control – Remove (NRS Induction Mixer)
Inlet Air Control – Install (NRS Induction Mixer)
Fuel Injection Pump – Remove
Fuel Injection Pump – Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump Gear – Install
Electronic Unit Injector – Remove
Electronic Unit Injector – Install
Turbocharger – Remove (First Stage Turbocharger)
Turbocharger – Remove (Top Mounted Turbocharger)
Turbocharger – Remove (Side Mounted Turbochargers)
Turbocharger – Remove (Second Stage Turbocharger)
Turbocharger – Install (First Stage Turbocharger)
Turbocharger – Install (Top Mounted Turbocharger)
Turbocharger – Install (Side Mounted Turbochargers)
Turbocharger – Install (Second Stage Turbocharger)
Wastegate Solenoid – Remove and Install
Exhaust Back Pressure Valve – Remove and Install
Flexible Exhaust Pipe – Remove and Install
Exhaust Manifold – Remove and Install (Twin Turbocharger Exhaust manifold)
Exhaust Manifold – Remove and Install (Single Turbocharger Exhaust Manifold)
Exhaust Elbow – Remove and Install
Exhaust Elbow – Remove and Install (Top Mounted and Side Mounted Turbocharger Exhaust Elbow)
Diesel Particulate Filter – Remove
Diesel Particulate Filter – Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Engine Oil Filter Base – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Pump – Remove
Engine Oil Pump – Install
Water Pump – Remove
Water Pump – Install
Water Temperature Regulator – Remove and Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install (Wet Back End Housing)
Flywheel Housing – Remove and Install (Standard Housing)
Crankshaft Pulley – Remove and Install
Crankshaft Front Seal – Remove and Install
Crankshaft Front Seal – Remove and Install (Crankshaft Front Seal for Heavy Duty Front Cover)
Front Cover – Remove and Install
Front Cover – Remove and Install (Heavy Duty Front Cover)
Gear Group (Front) – Remove and Install
Gear Group (Front) – Remove and Install (Heavy Duty Gear Group (Front))
Idler Gear – Remove
Idler Gear – Install
Housing (Front) – Remove
Housing (Front) – Remove (Heavy Duty Housing (Front))
Housing (Front) – Install
Housing (Front) – Install (Heavy Duty Housing (Front))
Accessory Drive – Remove and Install (Accessory Drive SAE “B”)
Accessory Drive – Remove and Install (Accessory Drive SAE “A”)
Crankcase Breather – Remove
Crankcase Breather – Install
Valve Mechanism Cover – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install (Hydraulic Lifter Group)
Camshaft – Remove and Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install (Aluminum and Pressed Steel Oil Pans)
Engine Oil Pan – Remove and Install (Cast Iron Oil Pan)
Balancer – Remove
Balancer – Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting Rods in Position)
Connecting Rod Bearings – Install (Connecting Rods in Position)
Crankshaft Main Bearings – Remove and Install (Crankshaft in Position)
Crankshaft – Remove
Crankshaft – Install
Crankshaft Timing Ring – Remove and Install
Crankshaft Gear – Remove and Install
Crankshaft Gear (Balancer Drive) – Remove and Install
Bearing Clearance – Check
Refrigerant Compressor – Remove and Install
Atmospheric Pressure Sensor – Remove and Install
Camshaft Position Sensor – Remove and Install
Crankshaft Position Sensor – Remove and Install
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Sensor – Remove and Install
Fuel Temperature Sensor – Remove and Install
Soot Antenna – Remove and Install
Temperature Sensor (DPF) – Remove and Install
Temperature Sensor (Cooled Exhaust Gas) – Remove and Install
Pressure Sensor (Cooled Exhaust Gas) – Remove and Install (NRS Inlet and Outlet Pressure Sensors)
Boost Pressure Sensor – Remove and Install
Inlet Manifold Temperature Sensor – Remove and Install
Glow Plugs – Remove and Install
Alternator Belt – Remove and Install
Idler Pulley – Remove and Install (Grooved Idler Pulley)
Idler Pulley – Remove and Install (Flat Idler Pulley)
Belt Tensioner – Remove and Install
Fan – Remove and Install
Fan Drive – Remove and Install
Electronic Control Module – Remove
Electronic Control Module – Install
Alternator – Remove
Electric Starting Motor – Remove and Install
Alternator – Install
Air Compressor – Remove and Install (Twin Cylinder Compressor)
Air Compressor – Remove and Install (Single Cylinder)
Index Section
Index
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Model Specification: Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines
Language: English
Total Pages: 264
File Format: PDF
Requirements: Adobe PDF Reader
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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