This is the COMPLETE Service Repair Manual for the Pinguely-Haulotte STAR 8 – HM10P (STAR 10) Self-Propelled Platform. It contains deep information about maintaining, assembly, disassembly and servicing your Pinguely-Haulotte STAR 8 – HM10P (STAR 10) Self-Propelled Platform.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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GENERAL
1 – GENERAL RECOMMENDATIONS – SAFETY
1.1 – GENERAL WARNING
1.1.1 – Manual
1.1.2 – Labels
1.1.3 – Safety
1.2 – GENERAL SAFETY RECOMMENDATIONS
1.2.1 – Operators
1.2.2 – Environment
1.2.3 – Using the machine
1.3 – RESIDUAL RISKS
1.3.1 – Risks of jerky movements and tipping over
1.3.2 – Electrical risk
1.3.3 – Risk of explosion or burning
1.3.4 – Risks of collision
1.4 – INSPECTIONS
1.4.1 – Periodic inspections
1.4.2 – Examination of machine suitability
1.4.3 – State of conservation
1.5 – REPAIRS AND ADJUSTMENTS
1.6 – VERIFICATIONS WHEN RETURNING TO SERVICE
1.7 – BEAUFORT SCALE
2 – PRESENTATION
2.1 – STAR 8 / 10 TECHNICAL CHARACTERISTICS
2.1.1 – Dimensions
2.2 – TIGHTENING TORQUE
2.2.1 – Tightening torque for large thread screws
2.2.2 – Tightening torque for fine thread screws
2.2.3 – Tightening torque for hydraulic hoses
2.3 – PRESSURE TABLE (IN BARS)
2.4 – TABLE OF ADJUSTMENT TIMES
3 – WIRING DIAGRAMS
3.1 – ELECTRIC CASINGS WIRING DIAGRAMS
3.1.1 – Turntable box wiring diagram : P20593a :
3.1.2 – Platform box wiring diagram: P20027d
3.2 – BUNDLE : DIAGRAM C16209
3.3 – WIRING DIAGRAMS E555C
3.3.1 – E555C-01
3.3.2 – E555C-02
3.3.3 – E555C-03
4 – SAFETY SYSTEMS
4.1 – MACHINE ELEMENTS
4.1.1 – Motors
4.1.2 – Power supplies and fuses
4.1.3 – Control inputs
4.1.4 – Safety inputs
4.1.5 – Relays
4.1.6 – Electrovalve logic outputs
4.1.7 – Management elements
4.1.8 – Sound indicator
4.1.9 – Light indicators
5 – WEIGHING DEVICE
5.1 – FUNCTIONING PRINCIPLE
5.2 – WEIGHING CARD
5.2.1 – Characteristics
5.2.2 – Environment
5.3 – CABLING
5.4 – SENSORS
5.4.1 – Pressure sensor
5.4.2 – Angle sensor
5.5 – OUTPUTS FUNCTIONING
5.6 – TRAINING
5.7 – ERRORS SIGNALLING
5.7.1 – Sensors’ errors – D19 green LED
5.7.2 – Card related errors – D21 yellow LED
5.8 – STARS 8 AND STARS 10 FUNCTIONING
5.9 – ALARM SYSTEM MANAGEMENT
6 – ELECTRIC COMPONENTS POSITION
6.1 – TURNTABLE CONTROL PANEL
6.2 – PLATFORM CONTROL PANEL
6.3 – JIB
6.4 – CHASSIS EQUIPMENT
7 – OPERATING EQUATIONS
7.1 – START-UP
7.2 – SHUTDOWN
7.3 – MAST LIFTING
7.3.1 – Turntable
7.3.2 – Platform
7.4 – JIB
7.4.1 – Turntable
7.4.2 – Platform
7.5 – ROTATION
7.5.1 – Turntable
7.5.2 – Platform
7.6 – TRAVEL
7.6.1 – Platform
7.7 – STEERING
7.7.1 – Platform
7.8 – HORN.
7.9 – BUZZER
7.9.1 – Without option
7.9.2 – With option on console
7.10 – WORKING LIGHT OPTION LIGHT INDICATOR
7.11 – WEIGHING OR TILT ALARM LIGHT INDICATOR
7.12 – HOUR METER AND BATTERY CHARGE LIGHT INDICATOR
7.13 – OTHER FUNCTIONS
7.13.1 – Platform movement validation button
8 – MDI CONSOLE PROGRAMING PARAMETERS
9 – HYDRAULIC DIAGRAMS
9.1 – HYDRAULIC INSTALLATION : A15007
9.2 – HYDRAULIC DIAGRAM: B17085
10 – HYDRAULIC FUNCTIONING (B17085 DIAGRAM)
10.1 – MAST RAISING
10.2 – MAST LOWERING
10.3 – JIB LIFTING
10.4 – JIB LOWERING
10.5 – TURNTABLE ROTATION
10.6 – STEERING
11 – POSITION OF HYDRAULIC COMPONENTS
12 – S5682 HYDRAULIC BLOCK
12.1 – CHARACTERISTICS
12.1.1 – Technical characteristics
12.1.2 – Fttings
12.2 – DIAGRAMS
12.2.1 – List of components
13 – MAINTENANCE
13.1 – GENERAL RECOMMENDATIONS
13.2 – PARTICULAR RECOMMENDATIONS
13.2.1 – Specific tools
13.2.2 – Replacing an element
13.2.3 – Locating the breakdown
13.3 – MAINTENANCE SYSTEM
13.4 – ELECTRIC POWER SUPPLY
13.5 – MAINTENANCE PLAN
13.5.1 – Consumable
13.5.2 – Maintenance plan
13.5.3 – OPERATIONS
13.6 – PRESENCE OF LABELS
13.7 – PRESENCE OF MANUALS
14 – PREVENTIVE MAINTENANCE SHEETS
15 – OPERATING INCIDENTS
15.1 – TROUBLE-SHOOTING
16 – CORRECTIVE MAINTENANCE PROCEDURE
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** Model Specification: Pinguely-Haulotte STAR 8 – HM10P (STAR 10) Self-Propelled Platform
** Language: English
** Total Pages: 224
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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