This is the COMPLETE Service Repair Manual for the Sinoboom GTBZ-40, GTBZ-42 Boom Lifts. It contains deep information about maintaining, assembly, disassembly and servicing your Sinoboom GTBZ-40, GTBZ-42 Boom Lifts.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Contact information
Importance
Safety rules
Personnel Safety
Workplace Safety
Product Specification Description
Theory of Operation
Scheduled Maintenance Procedures
Procedures A
A-1. Check all the manuals
A-2. Check all the labels
A-3. Check the damaged and loosen or missing parts
A-4. Check the engine oil level
A-5. Check the engine coolant level
A-6. Check the engine belt
A-7. Check the engine coolant tank
A-8. Check the fuel filter/water separator
A-9. Check the engine air filter
A-10. Check the engine fuel leakage
A-11. Check the hydraulic oil level
A-12. Check the hydraulic leakage
A-13. Check the hydraulic filter indicator
A-14. Check the Battery
A-15. Test the Platform and Ground Controls
A-16. Test the auxiliary power operation
A-17. Check the engine fastener
Procedures B
B-1. Check the water tank
B-2. Check the Oil Cooler
B-3. Check engine belt
B-4. Replace the fuel filter/water separator element
B-5. Replace the engine air filter element
B-6. Replace the engine air breather
B-7. Check the Exhaust System
B-8. Replace the hydraulic tank return filter
B-9. Replace the hydraulic tank oil suction filter
B-10. Replace High Pressure Filter
B-11. Check the Electrical Wiring
B-12. Confirm the Proper Brake Configuration
B-13. Check the Tires and Wheels (including lug nut torque)
B-14. Check the oil Level in drive torque hub
B-15. Test the emergency stop buttons
B-16. Test the platform self-leveling
B-17. Test the horn
B-18. Test the foot switch
B-19. Test the Engine Idle Select selection
B-20. Check driving to the Load Position
B-21. Test raised or extended position
B-22. Check the fuel tank cap venting systems
Procedures C
C-1. Clean the fuel pump strainer
C-2. Replace the fuel filter element
C-3. Check the Engine coolant density
C-4. Check the boom extended / stowed wire rope
Procedures D
D-1. Check the boom slide block
D-2. Check extensible strut slider block
D-3. Lubricating the turntable pivoting support and swiveling gear
D-4. Replace oil in the driving torque hub
D-5. Check the engine belt
Procedures E .
E-1. Check and replace the hydraulic oil
E-2. Replace or repair the engine cooler
E-3. Check and replace the hydraulic oil
Maintenance procedures
1. Foot Switch components
1-1. Foot switch
2. Platform components
2-1. Platform
2-2. Platform leveling cylinder
2-3. Platform revolving solid
3. Boom and its components
3-1. Towline
3-2. Boom
4. Engine
4-1. Flexible shaft coupling
5. Limit switch
5-1 How to test limit switch
6. Hydraulic pump
6-1. Functional Pump
6-2. Drive pump
7. Fuel and hydraulic oil tank
7-1. Fuel tank
7-2. Hydraulic oil tank
8. Rotary parts of turntable
8-1. Rotary hydraulic motor and rotary reducer of the turntable
9． Telescopic shaft and its components
9-1. Steering sensor
9-2. Steering knuckle and torque hub
9-3. Driving motor
9-4. Torque hub
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** Model Specification: Sinoboom GTBZ-40, GTBZ-42 Boom Lifts
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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