This is the COMPLETE Service Repair Manual for the SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts. It contains deep information about maintaining, assembly, disassembly and servicing your SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts.
Serial Number:
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6036: S/N 0160039338 & After including 0160024571 & 0160037911
6042: S/N 0160039075 & After
8042, 10042 & 10054: S/N 0160029593 & After
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Torque Charts
2.3 Specifications
2.4 Fluid and Lubricant Capacities
2.5 Service and Maintenance Schedules
2.6 Lubrication Schedules
Section 3 Boom
3.1 Boom System Component Terminology
3.2 Safety Information
3.3 Boom System – Three Section (6036, 6042, 8042 & 10042)
3.4 Boom Assembly Maintenance
3.5 Boom System – Four Section (10054)
3.6 Boom Assembly Maintenance
3.7 Boom Extend and Retract Chains
3.8 Quick Attach Assembly
3.9 Boom Wear Pads
3.10 Boom Extend and Retract Chains
3.11 Forks
3.12 Troubleshooting
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology (6036 & 6042)
5.2 Axle, Drive Shaft and Wheel Component Terminology (8042, 10042 & 10054)
5.3 General Information
5.4 Axle Assemblies
5.5 Axle Assembly and Drive Shaft Troubleshooting
5.6 Drive Shafts
5.7 Wheels and Tires
5.8 Brakes
5.9 Towing a Disabled Machine
Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications and Maintenance Information
6.4 Transmission Replacement
6.5 Transmission Troubleshooting
Section 7 Engine – Cummins QSB3.3T/QSB4.5T
7.1 Introduction
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Isolation Coupler
7.11 Troubleshooting
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Hydraulic System Pump
8.7 Valves and Manifolds
8.8 Hydraulic Cylinders
Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Engine Start Circuit
9.7 Charging Circuit
9.8 Window Wiper/Washer Windshield Wiper Motor
9.9 Cab Heater and Fan
9.10 Solenoids, Sensors and Senders
9.11 Display Monitor and Gauges
9.12 Dash Switches
9.13 Troubleshooting
Section 10 Stabil-TRAK System and Boom Interlock System
10.1 Stabil-TRAK System Component Terminology
10.2 Boom Extend Interlock System Component Terminology (10054 Only)
10.3 Stabil-TRAK Description
10.4 Stabil-TRAK Electrical Circuit Operation and Troubleshooting (6042, 8042 & 10042)
10.5 Stabil-TRAK System Test
10.6 Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting (10054)
10.7 Boom/Outrigger Interlock System Test (10054)
10.8 Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
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** Model Specification: SKYTRAK 6036, 6042, 8042, 10042, 10054 Models Telescopic Forklifts
** Language: English
** Total Pages: 230
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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