This is the COMPLETE Service Repair Manual for the SKYTRAK Legacy Series 6042 Model Telescopic Forklift. It contains deep information about maintaining, assembly, disassembly and servicing your SKYTRAK Legacy Series 6042 Model Telescopic Forklift.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1. Safety Practices
1.1 Introduction
1.2 Owners/Operators Manual
1.3 Training Mechanics as Operators
1.4 Safety Information
1.5 Accident Prevention Tag Usage
1.6 Safety Instructions
1.7 Emergency Exit Rear Window
1.8 Hazard/Emergency Information Decals
Section 2. General Information, Specifications
2.1 6042 Component Terminology
2.2 Introduction
2.3 Torques
2.4 Metric Conversion Factors
2.5 Specifications
2.6 Fluids, Lubricants and Capacities
2.7 Cleaning
2.8 Replacement
2.9 Hoses and Tubes
2.10 Bearings
2.11 Pressure Testing and Adjustment
2.12 After Service Startup and Checks
Section 3. Boom
3.1 Boom System Component Terminology
3.2 Boom System
3.3 Boom Assembly Maintenance
3.4 Boom Chains
3.5 Boom Wear Pads
3.6 Quick Attach Assembly
3.7 Troubleshooting
Section 4. Cab and Covers
4.1 Operator’s Cab and Covers Component Terminology
4.2 Operator’s Cab
4.3 Open Cab Components
4.4 Enclosed Cab (Optional) Components
4.5 Cab Removal
4.6 Cab Installation
4.7 Access Panels and Covers
Section 5. Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.4 Drive Shafts
5.5 Wheels and Tires
Section 6. Transmission: ZF 4 WG-98 TC
6.1 Transmission Assembly Component Terminology
6.2 Transmission Description
6.3 Transmission Operation
6.4 Transmission Serial Number
6.5 Transmission Specifications
6.6 Transmission Maintenance
6.7 Transmission Replacement
6.8 Towing a Disabled Vehicle
6.9 Troubleshooting
Section 7. Engine: Cummins 4BT3.9
7.1 Introduction
7.2 Safety Information
7.3 Engine Serial Number
7.4 Specifications and Maintenance Information
7.5 Standard Practices
7.6 Engine Cooling System
7.7 Engine Electrical System
7.8 Fuel System
7.9 Engine Exhaust System.
7.10 Air Cleaner Assembly
7.11 Engine Replacement
7.12 Engine Storage
7.13 Troubleshooting
Section 8. Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Fluid
8.5 Hoses, Tube Lines, Fittings, Etc
8.6 Hydraulic Pressure Diagnosis
8.7 Hydraulic System Testing
8.8 Hydraulic Circuits and Troubleshooting
8.9 Four-Wheel Steer Indexing Procedure
8.10 Hydraulic Reservoir
8.11 Hydraulic System Pump
8.12 Valves and Manifolds
8.13 Hydraulic Cylinders
Section 9. Electrical System
9.1 Electrical Component Terminology
9.2 Service Warnings
9.3 Specifications
9.4 Effective Ground Connections
9.5 Wiring Harnesses
9.6 Fuses and Relays
9.7 Electrical System Troubleshooting
9.8 Transmission Gear Selection Troubleshooting
9.9 Dash Panel Warning Indicator Troubleshooting
9.10 Engine Start Circuit
9.11 Charging Circuit
9.12 Electrical System Components
9.13 Window Wiper/Washer (Option)
9.14 Cab Heater and Fan (Option)
9.15 Switches and Solenoids
Section 10. Stabil-TRAK System
10.1 Stabil-TRAK System Component Terminology
10.2 Stabil-TRAK Description
10.3 Stabil-TRAK Operation
10.4 Stabil-TRAK Electrical Circuit Operation and Troubleshooting
10.5 Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
10.6 Stabil-TRAK System Test
Section 11. Index
Accident Prevention Tags
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** Model Specification: SKYTRAK Legacy Series 6042 Model Telescopic Forklift
** Language: English
** Total Pages: 544
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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