This is the COMPLETE Service Repair Manual for the SKYTRAK Legacy Series 8042, 10042, 10054 Models Telehandler. It contains deep information about maintaining, assembly, disassembly and servicing your SKYTRAK Legacy Series 8042, 10042, 10054 Models Telehandler.
Serial Number: 13198 thru 19987 and 0160002332 thru 0160029592
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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Section 1. Safety Practices
1.1 Introduction
1.2 Owners/Operators Manual
1.3 Training Mechanics as Operators
1.4 Safety Information
1.5 Accident Prevention Tags
1.6 Safety Instructions
1.7 Emergency Exit Rear Window (Enclosed Cabs Only)
1.8 Hazard/Emergency Information Decal Locations
Section 2. General Information and Specifications
2.1 8042, 10042, 10054 Component Terminology
2.2 Introduction
2.3 Torques
2.4 Metric Conversion Factors
2.5 Specifications
2.6 Fluids, Lubricants and Capacities
2.7 Cleaning
2.8 Replacement
2.9 Hoses and Tubes
2.10 Bearings
2.11 Pressure Testing and Adjustment
2.12 After Service Startup and Checks
Section 3. Boom
3.1 Boom System Component Terminology
3.2 Boom System – Three Section Booms (8042 and 10042)
3.3 Boom Assembly Maintenance (8042 and 10042)
3.4 Boom Chains – Three Section Boom (8042 and 10042)
3.5 Boom System – Four Section Boom (10054)
3.6 Boom Assembly Maintenance (10054)
3.7 Boom Chains – Four Section Boom (10054)
3.8 Hose Carrier Assembly – Four Section Boom (10054)
3.9 Boom Wear Pads
3.10 Quick Attach Assembly
3.11 Troubleshooting
Section 4. Cab and Covers
4.1 Operator’s Cab and Covers Component Terminology
4.2 Operator’s Cab
4.3 Open Cab Components
4.4 Enclosed Cab (Optional) Components
4.5 Cab Removal
4.6 Cab Installation
4.7 Access Panels and Covers
Section 5. Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.4 Drive Shafts
5.5 Wheels and Tires
5.6 Brakes
Section 6. Transmission: ZF 4 WG-98 TC
6.1 Transmission Assembly Component Terminology
6.2 Transmission Description
6.3 Transmission Operation
6.4 Transmission Serial Number
6.5 Transmission Specifications
6.6 Transmission Maintenance
6.7 Transmission Replacement
6.8 Towing a Disabled Vehicle
6.9 Troubleshooting
Section 7A. Engine: Cummins 4BT3.9 and 4BTA3.9
7A.1 Introduction
7A.2 Safety Information
7A.3 Engine Serial Number
7A.4 Specifications and Maintenance Information
7A.5 Standard Practices
7A.6 Engine Cooling System
7A.7 Engine Electrical System
7A.8 Fuel System
7A.9 Engine Exhaust System
7A.10 Air Cleaner Assembly
7A.11 Engine Replacement
7A.12 Engine Coupler
7A.13 Engine Storage
7A.14 Troubleshooting
Section 7B. Engine: Cummins QSB4.5T
7B.1 Introduction
7B.2 Safety information
7B.3 Engine Serial Number
7B.4 Specifications and Maintenance Information
7B.5 Standard Practices
7B.6 Engine Cooling System
7B.7 Engine Electrical System
7B.8 Fuel System
7B.9 Engine Exhaust System
7B.10 Air Cleaner Assembly
7B.11 Engine Replacement
7B.12 Engine Coupler
7B.13 Engine Storage
7B.14 Troubleshooting
Section 8. Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Fluid
8.5 Hoses, Tube Lines, Fittings, Etc
8.6 Hydraulic Pressure Diagnosis
8.7 Hydraulic System Testing
8.8 Hydraulic Circuits and Troubleshooting
8.9 Four-Wheel Steer Indexing Procedure
8.10 Hydraulic Reservoir
8.11 Hydraulic System Pump
8.12 Valves and Manifolds
8.13 Hydraulic Cylinders
Section 9. Electrical System
9.1 Electrical Component Terminology
9.2 Service Warnings
9.3 Specifications
9.4 Effective Ground Connections
9.5 Wiring Harnesses
9.6 Fuses and Relays
9.7 Electrical System Troubleshooting
9.8 Transmission Gear Selection Troubleshooting
9.9 Engine Start Circuit
9.10 Charging Circuit
9.11 Electrical System Components
9.12 Window Wiper/Washer (Option)
9.13 Cab Heater and Fan (Option)
9.14 Switches and Solenoids
Section 10. Stabil-TRAK System and Boom Interlock System
10.1 Stabil-TRAK System Component Terminology
10.2 Boom Extend Interlock System Component Terminology (10054 Only)
10.3 Stabil-TRAK Description
10.4 Stabil-TRAK Operation
10.5 Boom Extend Interlock System Description
10.6 Boom Extend Interlock System Operation (10054 Only)
10.7 Stabil-TRAK Electrical Circuit Operation and Troubleshooting (8042/10042)
10.8 Stabil-TRAK System Test
10.9 Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting (10054, 13198-17984)
10.10 Stabil-TRAK Boom Interlock Electrical Circuit Operation and Troubleshooting (10054, 17985-19987 and 0160002332 & After)
10.11 Boom/Outrigger Interlock System Test
10.12 Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
10.13 Boom Extend System Hydraulic Circuit Operation and Troubleshooting
Section 11. Index
Accident Prevention Tags
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** Model Specification: SKYTRAK Legacy Series 8042, 10042, 10054 Models Telehandler
** Language: English
** Total Pages: 906
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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