This is the COMPLETE Service Repair Manual for the Yale Utilev UT50P, UT60P, UT70P (5t-7t) Internal Combustion Counterbalanced Forklift Trucks. It contains deep information about maintaining, assembly, disassembly and servicing your Yale Utilev UT50P, UT60P, UT70P (5t-7t) Internal Combustion Counterbalanced Forklift Trucks.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
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UT50/60/70P (DSL)
UT60/70P (DUAL) NON CERT
NOTE:
The term dual references etiher dual fuel or bi fuel forklift trucks.
SERVICE REPAIR MANUAL CONTAINS:
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FOREWORD
1. POWERTRAIN
2. HYDRODYNAMIC TRANSMISSION, TORQUE CONVERTER
2.1 OVERVIEW
2.2 MAIN TECHNICAL PARAMETERS
2.3 PRECAUTIONS FOR INSTALLATION AND USE
2.4 TROUBLESHOOTING TABLE
2.5 DRIVE SHAFT
3. DRIVE AXLE ASSEMBLY
3.1 BASIC STRUCTURE AND WORKING PRINCIPLE OF DRIVE AXLE
3.2. PERIODIC TECHNICAL SERVICES
3.3. DRIVE AXLE OIL ADDING/DRAINING PROCEDURES AND OIL QUANTITY
3.4. LIFTING THE DRIVE AXLE
3.5. DRIVEN SPIRAL BEVEL GEAR MESHING CONDITION & ADJUSTMENT METHOD
3.6. TROUBLESHOOTING
3.7. REMOVAL AND INSTALLATION
4. STEERING AXLE
4.1. GENERAL SPECIFICATIONS
4.2. FAULT DIAGNOSIS AND TROUBLESHOOTING
4.3. STRUCTURAL DIAGRAM OF STEERING AXLE
5. STEERING SYSTEM
5.1. STEERING SYSTEM TROUBLESHOOTING
5.2. OVERVIEW
6. BRAKING SYSTEM
6.1. SPECIFICATIONS
6.2. TROUBLESHOOTING
6.3. SERVICE BRAKE PEDAL HEIGHT AND FREE TRAVEL
6.4. BRAKE MASTER CYLINDER
6.5. HYDRAULIC BOOSTER
6.6. BRAKES AND BRAKE WHEEL CYLINDER
6.7. PARKING BRAKE
6.8 REPLACE BRAKE SHOES AND BRAKE DRUM
7. HYDRAULIC SYSTEM
7.1. SPECIFICATIONS
7.2. TROUBLESHOOTING
7.3. OIL PUMP
7.4. MULTI-WAY DIRECTIONAL VALVE
7.5. FLOW REGULATOR VALVE
7.6. LIFT CYLINDER
7.7. TILT CYLINDER
7.8. SCHEMATIC DIAGRAM OF HYDRAULIC SYSTEM
8. LIFTING SYSTEM
8.1. ASSEMBLY AND COMMISSIONING DATA
8.2. FAULT DIAGNOSIS AND TROUBLESHOOTING
8.3. OVERVIEW
8.4. MAST REMOVAL, INSTALLATION AND ADJUSTMENT
8.5. REMOVAL AND INSTALLATION OF LIFT CYLINDERS
8.6. REMOVAL AND INSTALLATION OF TILT CYLINDER
8.7. COMMISSIONING AFTER INSTALLATION
9.ENGINE DIAGNOSTICS
9.1 CUMMINS ENGINE DIAGNOSTICS
9.2 GM 4.3L ENGINE DIAGNOSTICS
10. ELECTRICAL SYSTEM
10.1 SCHEMATICS
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** Model Specification: Yale Utilev UT50P, UT60P, UT70P (5t-7t) Internal Combustion Counterbalanced Forklift Trucks
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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