This is the COMPLETE Service Repair Manual for the Yanmar Fuel Injection Equipment (Model YPD-MP2 / YPD-MP4 Series). It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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1. FOR SAFE SERVICING
1.1. Warning Symbols
1.2. Safety Precautions
2. GENERAL INFORMATION
2.1. Outline of MP pump
2.2. Specifications
2.3. Outline of fuel injection pump
2.4. Construction of MP-Pump
2.4.1. Fuel Injection Part
2.4.2. Governor Part
2.4.3. Delivery Part
2.5. Function of Component
2.5.1. F.O. Feed Pump
2.6. Timer Mechanism
2.6.1. Structure and Functions
2.7. C.S.D.(Cold Start Device)
2.7.1. Cold Starting Advancer
3. DISASSEMBLY ,REASSEMBLY AND INSPECTION
3.1. Disassembly
3.1.1. Separating the pump body from the governor body
3.1.2. Separating the governor weight CMP
3.1.3. Disassembling the hydraulic head
3.1.4. Separating hydraulic head CMP
3.1.5. Separating the cam shaft
3.1.6. Disassembling the hydraulic head CMP
3.2. Disassembling the Governor
3.3. Reassembly
3.3.1. Re-assembling the hydraulic head
3.3.2. Re-assembling Cam Shaft
3.3.3. Install the hydraulic head CMP.
3.3.4. Assembling the Hydraulic Head
3.4. Re-assembling the Governor
3.5. Combining Governor and Pump Bodies
4. ADJUSTMENT OF FUEL INJECTION PUMP AND GOVERNOR
4.1. Preparations
4.2. Bottom clearance adjustment(Fuel Injection Timing)
4.2.1. The bottom clearance adjusting value and the Cam classification
4.3. Adjustment of Governor
4.3.1. Adjustment of No Load Max. Engine Speed
4.3.2. Adjustment of Fuel Limit Bolt
4.3.3. Adjustment of Torque-Rise Point
4.3.4. Adjustment of Reverse Angleich
4.3.5. Adjustment of Staring Injection Amount
4.3.6. Checking the Injection Stop
5. FUEL INJECTION NOZZLE
5.1. Functioning of fuel injection nozzle
5.2. Type/construction of fuel injection nozzle
5.3. Fuel injection nozzle disassembly
5.4. Fuel injection nozzle inspection
5.4.1. Washing
5.4.2. Nozzle inspection
5.5. Fuel injection nozzle reassembly
5.6. Adjusting fuel injection nozzle
5.6.1. Adjusting opening pressure
5.6.2. Injection test
6. TROUBLESHOOTING
6.1. Troubleshooting of fuel injection pump
6.2. Major faults and troubleshooting
7. TIGHTENING TORQUES FOR MAIN BOLTS AND NUTS
7.1. Pump part
7.2. Mechanical governor part
8. TOOLS
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** Model Specification: Yanmar Fuel Injection Equipment (Model YPD-MP2 / YPD-MP4 Series)
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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